Gypsum industry news

US: USG's net sales have risen by 3.5% year-on-year to US$3.02bn in 2016 from US$2.91bn in the same period in 2015. Its net income fell by nearly half to US$510m from US$991m. Net sales of gypsum rose by 4.6% to US$2.14bn from US$2.04bn.

"We are in a stronger financial position than we have been in for many years," said Jennifer F Scanlon, president and chief executive officer (CEO) of USG. "In 2016 we expanded adjusted operating margins in our Gypsum, Ceilings, and USG Boral businesses. We finished the year on a high note by paying off US$900m of debt."

US: The Industrial Packaging division of International Paper has seen its sales fall by 2% year-on-year to US$14.2bn from US$14.5bn in the same period in 2015. Its operating profit fell by 11% to US$1.65bn from US$1.85bn. Overall sales volumes rose slightly to 9.4Mt from 9.3Mt. Paper used for gypsum production rose by 17% to 181,000t from 155,000t. In North America the company blamed the falling profits on fewer shipping days, higher input costs and higher operating costs.

US: SGK, a division of Matthews International Corporation, has created a global, unified packaging system for USG Boral. USG Boral hired SGK to brand its varied processes and brands packaging into one core and consistent master brand. The common goal was to unify 14 categories across 12 markets and 13 businesses into one cohesive efficient packaging system.

To prepare for the branding exercise, the USG Boral and SGK teams conducted audit sessions within the different markets and spoke to a range of stakeholders, architects, builders, contractors, distributors and end users. The aim was to create a unified portfolio architecture that allows for future 'premiumization,' whilst optimising brand recognition and product navigation. The new packaging design is intended to allow easy navigation of product types through vivid colours and bold typography. It also includes anti-counterfeiting measures.

"Our partnership with SGK has been a fascinating journey in designing a new, cohesive packaging system for our diverse portfolio across the Asia-Pacific and Middle East markets. The system manages to convey the union of USG Boral's premium positioning and best-in-class building products technology, manufacturing and distribution footprint. We are now becoming one USG Boral across 12 different markets and cultures throughout Asia, Australia and the Middle East," said Jeremy Verstraete, Marketing Director, USG Boral.

Germany: Hamburger Containerboard has restarted production at its Gelsenkirchen plasterboard plant following a Euro20m upgrade project. The plant can now produce 0.25Mt/yr of uncoated containerboard, an increase of 20% from previously. During a three week shutdown the production width was widened to 5m and the film press and drying section were updated. In addition, a new pope reeler for wider tambour diameters and an upgraded soft-nip-calander were installed.

"With the restart at the start of the year we are happy to be online with probably one of the most efficient machines in the market again," said Andreas Noss, general manager of Hamburger Rieger.

Hamburger Rieger, with its three German paper mills in Spremberg, Gelsenkirchen and Trostberg is part of the Hamburger Containerboard Division with a total of seven paper mills and 2Mt/yr of produced container board. The Gelsenkirchen plant produces white testliner and grey plasterboard liner.

US: Eagle Materials revenue has risen by 5% year-on-year to US$933m in the first nine months of its financial year to 31 March 2017 from US$891m in the same period in the previous year. Its net earnings rose by 43% to US$162m from US$113m. Sales from its cement division rose by 7% to US$359m from US$335m. However, sales volumes fell slightly to 3.89Mt. Sales from its gypsum wallboard and paperboard division grew by 7% to US$440m from US$411m. Sales volumes of gypsum wallboard rose by 7% to 175Mm² from 164Mm².

Cuba: Rose Gypsum has thanked Grenzebach and GPM Engineering for the company's help in negotiations with Empressa Materiales de Construccion. The companies have been in talks with the state-owned company to build a gypsum wallboard plant for Cuban and the Caribbean market. The plans also include production facilities for ceiling panels. Rose Gypsum described the tendering process as 'extremely challenging.' It is currently waiting for a response to its latest proposal.

Oman: The Gulf Mining Group is considering building a gypsum wallboard plant in Salalah. The project is part of a portfolio of planned investments scheduled for 2017 and 2018 announced by the company, according to Al-Bawaba News. Other schemes include a potash mine, a calcium carbonate project, a ferro-manganese smelter and a manganese beneficiation facility.

UK: British Gypsum has launched its Gyproc Habito plasterboard product to the retail sector. The plasterboard features a high-strength core that provides strength, durability and fixability. The product is intended to help create durable and robust commercial spaces, while improving design flexibility. Due to its strength it is being targeted at high traffic retail spaces where interiors are frequently redesigned.

"Retail is a sector that's constantly evolving to meet customer needs and requirements, so flexibility is crucial on any project. There is a lot of time pressure during construction to get a store open as quickly as possible. Due to a reduced need for patressing, Gyproc Habito speeds up the installation process in addition to providing the freedom to fix heavy items anywhere," said Paul Campbell, Head of Product Marketing at British Gypsum.

Oman: The chief executives of the major gypsum mining companies have endorsed new regulations issued by the Public Authority for Mining (PAM) calling for a minimum export price for gypsum. The company leaders also agreed to establish the Oman Gypsum Association (OGA), an organisation intended to support the industry, according to the Oman Daily Observer newspaper. The decision follows the intervention by the PAM in December 2016 when it set minimum export freight on board (FOB) price for raw gypsum at US$12.50/t.

Following the intervention, local gypsum exporters are barred from exporting raw gypsum below this price. Those found in breach of this regulation will be denied export permits, while repeat offenders could have their mining licences removed.

Switzerland: Sika is expecting a record profit in 2016 following a 5.6% year-on-year rise in sales to Euro05.4bn in 2016. The construction chemicals producer reported growth in all regions, with above-average growth rates recorded in the USA, Mexico, the UK, Africa, Southeast Asia and Australia.

"With investments in nine new factories, four new national subsidiaries and four acquisitions, we have established the basis for future growth. These 17 investments, together with our pipeline of new products and our strong sales organisation, allow us to look with much confidence to the future," said Sika's chief executive officer Jan Jenisch.