Gypsum industry news

Ukraine: Knauf Ukraine has begun building its upcoming US$150m, 30Mm²/yr Ternopil gypsum wallboard plant in Ukraine, at Borshchiv in South Ukraine. Ukrainska Pravda News has reported that the plant will also produce 320,000t/yr of dry building mixes. Knauf Ukraine already operates a gypsum mine near the site.

Knauf Ukraine’s existing 25Mm²/yr gypsum wallboard and 200,000t/yr dry mix plant in Kyiv, Central Ukraine, employs 425 people, over 200 of them resituated from Knauf’s former Soledar operations in Russian-occupied Eastern Ukraine.

Saudi Arabia: National Gypsum Company has signed a US$9.32m financing agreement with Riyad Bank. Mubasher News has reported that the loan will support expansions to its gypsum wallboard plants. The financing commenced on 5 January 2025, with a tenor of 18 months.

Cameroon: Cimpor and the government of Cameroon have signed an agreement to set up a gypsum plant in Kribi, South Cameroon. TCTBC News has reported the investment value of the plant as US$62.5m. The Cameroon Investment Promotion Agency and the Cameroon Türkiye Business Council facilitated the agreement.

Nigeria: BUA Group subsidiary BUA Gypsum Plaster has commenced operations at its new gypsum plaster manufacturing facility in Port Harcourt, Rivers State. The Punch newspaper has reported that that the plant will produce 877,000t/yr of plaster. The producer says that it aims to help to satisfy rising domestic demand and reduce Nigeria’s dependence on imported gypsum products.

Canada: CertainTeed Canada has received environmental assessment approval from the Nova Scotia Department of Environment and Climate Change for its Antrim Gypsum Project in Halifax County, Nova Scotia. It can now move to the project’s permitting phase and toward construction beginning in 2026.

The subsidiary of France-based Saint-Gobain intends to establish operations in Nova Scotia, where eastern North America’s only known major source of gypsum is located. The company will then strengthen its ability to supply its wallboard plants in eastern Canada and the US with locally mined gypsum.

CertainTeed Canada also recently completed construction on its Kootenay West Mine in British Columbia, which is now operational at full capacity with plans to develop a new railway to connect better to other units in western Canada. The company is also reopening its Amaranth Mine in Manitoba to serve central Canada. These efforts are in addition to a partnership with New West Gypsum to recycle and reuse wallboard in production in Alberta, British Columbia, Manitoba, Ontario and Quebec, which has led to over 1Mt of wallboard being recycled and reused at the Vancouver plant alone.

France: Knauf France aims to use 35% recycled gypsum at its Fos-sur-Mer gypsum wallboard plant in Bouches-du-Rhône, with an interim target of 10% by 2025. The company inaugurated the 30Mm²/yr plant in March 2024. It is currently using its own offcuts in production, but has a dedicated silo in which to also store gypsum from other sources in future. The plant’s wallboard requires 15 – 20% less energy than is used at a ‘traditional’ Knauf plant through the use of a vertical mill and high-efficiency driers. Its water use is optimised by drawing it in batches.

Les Cahiers Techniques News has reported that general manager Christine Muscat said "The ramp-up is gradual and we are at a third of production capacity, which we plan to reach fully in the second half of 2025."

Ukraine: Saint-Gobain Building Products Ukraine, an importer and distributor of gypsum products in Ukraine, has inaugurated its new 60,000t/yr Ivano-Frankivsk plaster plant. LIGA Business News has reported that the plant cost €11m, will employ 50 people and produce plaster mixes for sale under the Rigips brand.

Saint-Gobain Poland and Ukraine president Joanna Czynsz-Piechowiak said "The opening of the first Saint-Gobain plant in Ukraine is an important step for our company. Even in difficult times, we continue to move forward and invest in the future.”

Canada: CGC is holding a series of meetings between 5 November and 3 December 2024 in which to discuss the possible impacts of its upcoming Wheatland wallboard manufacturing plant in Alberta with the local community. The Canadian Press News has reported that 100 jobs will be created at the plant. Hiring will commence in early 2025, prior to the plant’s commissioning later in 2024.

Plant manager Duane Van Douren said "We are focused on making sure that the communities around us are well aware of who CGC is, and providing information about our plant and the build that is happening on our site right now, which started back in early spring 2024 and is progressing very quickly.”

CGC reportedly told the Toronto Sun newspaper that current anti-dumping measures have reduced the availability of gypsum wallboard in Canada by 65Mm² cumulatively since 2016. As a result, extant gypsum wallboard stocks are sufficient only to build 220,000 homes.

France: Knauf France’s Fos-sur-Mer gypsum wallboard plant, which it inaugurated earlier in 2024, will receive 300,000t/yr of Spanish gypsum for use as raw materials, the Le Marin newspaper has reported. The plant is situated behind Sea-Invest Group’s mineral terminal at the port of Fos-sur-Mer. It has begun receiving its gypsum in regular shipments of 14,000t from the port of Garrucha, Spain.

Egypt: Knauf Egypt is planning to invest US$86m in the construction of its upcoming third gypsum plant. Al Mal News has reported that the unit will double Knauf Egypt’s total production capacity of products including gypsum wallboard. It will raise the company’s installed gypsum wallboard capacity to 60Mm²/yr. The upcoming plant will serve both domestic and export markets. Knauf Egypt currently sells its wallboard in 13 countries, including Greece, Morocco and South Africa.