Gypsum industry news

Spain: Saint-Gobain Placo has launched Longips Premium plaster for interior coatings. The product offers an ‘enhanced formula’ with more consistent mixing, easier smoothing and optimised setting. It is available in 17kg bags with a new ‘modern, dynamic design.’

Saint-Gobain Placo said "The new Longips Premium solution reflects Placo's commitment to building better for people and the planet, always guided by Saint-Gobain Group's common purpose of making the world a better home."

France: Saint-Gobain Placo has launched Glasroc X 13, a ‘three-in-one’ gypsum wallboard for use in façades and exterior shells for wood-frame structures. The producer says that the board embodies three key benefits for wooden construction applications: fire protection, weather resistance and stability. It can be left uncovered for up to six months before cladding, and is available in 1200mm or 1250mm widths.

Securing sustainable energy sources has been the priority for some of Spain’s gypsum wallboard producers in recent weeks.

In late November 2023 Pladur revealed that it plans to use green hydrogen at its production plants from the second half of 2024 onwards. It will start at its Valdemoro plant near Madrid before rolling usage out elsewhere afterwards. The subsidiary of Belgium-based Etex is also considering trials with biomethane and biogas. Then a few weeks later in early December 2023 Knauf Ibérica announced that it is planning to build a 7.5MW biomass unit at its Guixers plant in Lleida. Commissioning is currently scheduled for late 2024. This follows the installation of solar panels at the site earlier in 2023. Along similar lines, Saint-Gobain Placo signed an 11-year power purchase agreement (PPA) with electricity company Endesa at the end of 2022 to supply 150GWh/yr of renewable energy. Together with a previous renewable energy deal this was expected to cover up to 65% of the group’s electricity requirements in Spain.

Wallboard plants all over the world have been embarking on sustainable energy drives in recent years but the particular drivers in Spain are worth mentioning. The country’s high electricity prices have frequently been raised by large-scale industrial users in the past, often in terms of competitiveness of exports. However, the situation worsened following the start of the war in Ukraine in early 2022 as the wholesale price of coal and gas jumped. The high price of gas in particular pushed the electricity prices up in Spain and wallboard plants typically use both sources of energy. The government eventually capped the price of gas and coal for power generation. It then offered an aid scheme for large-scale gas users but missed the gypsum sector out, much to the chagrin of the Asociación Técnica y Empresarial del Yeso (ATEDY), which complained about it at the end of 2022. The gypsum industry was later included in July 2023 when a funding scheme was announced. It’s unknown how much this initiative has helped wallboard manufacturers but the shift to renewables by the three main companies mentioned above tells its own story.

Despite the energy supply problems a new entrant to the wallboard market in Spain announced itself in March 2023. Italy-based Fassa Bortolo said it was going to spend Euro90m on building a wallboard plant at Tarancón in Cuenca. No commissioning date or main supplier name has been disclosed, but Italy-based Bedeschi did say in late November 2023 that it was providing raw bulk material handling equipment including an apron feeder, stacker, excavator and conveyor belt line. There has also been no word on how the new plant will power itself.

On the topic of exports, Spain has long been one of the world’s larger shippers of natural gypsum. Data from the Geological and Mining Institute of Spain (IGME) shows that the country exported 9.2Mt of gypsum in 2021 with a value of Euro60m. Whether this changed in 2022 when the energy prices increased is unknown at the time of writing. In 2021 Almería was the epicentre of the country, accounting for 70% of the 13Mt total volume of gypsum extracted that year with a quarry at Sorbas, operated by Saint-Gobain Placo, reportedly being the second largest in the world. Most of the gypsum extracted at Sorbas was then driven by truck to the Port of Garrucha, making it the busiest gypsum port in Europe by volume.

Eurogypsum, the European federation of national associations of producers of gypsum products, launched its industry roadmap to net-zero by 2050 on 9 November 2023 at the Global Gypsum Conference 2023, which took place in Chicago, US. Various actions and technologies were unveiled as part of the plan including some of the approaches being taken in Spain such as using ‘green’ electricity, biomass and green hydrogen. All of these suggestions were split into short, mid and final term feasibility categories. So, for example, using renewable sourced electricity is dependent on it being affordable and available. It was placed in the immediate category. Yet, using biofuels or green hydrogen is flagged as requiring investment, so deemed as short-to-mid term.

Spain presents a case where the cost of energy for industrial users may be aligning with sustainability goals. How this translates onto balance sheets remains to be seen though. These kinds of sustainable energy projects may only be slowing the inevitable as raw material and energy costs mount anyway leading to tighter margins, increased competition and potential consolidation. The gypsum sector in Spain may well be testing out slightly earlier than elsewhere how much a more sustainable world will actually cost.

Spain: Saint-Gobain Placo has launched a new technical manual on environmental certifications of buildings. The Saint-Gobain subsidiary says that the manual will help professionals when addressing all certification requirements in Spanish construction. It takes a practical approach and details all processes and evidence necessary for each certificate. The company hopes to advance sustainable development by facilitating more comprehensive planning.

Spain: Saint-Gobain Placo has sent its first load of gypsum for 2021 to Montréal in Canada. The shipment consisted of 80,000t of natural gypsum from the company’s Almería quarry. It said that it previously expanded port facilities at Almería to facilitate shipments of this kind. It added that the shipment ‘consolidates the Almería-Montréal trade route,’ supporting the positioning of the Port of Almería as a strategic axis in international maritime trade.

Spain: Saint-Gobain Placo has launched Placo Hermetic, a gypsum-based hermetic system for application to building envelopes. The company says that the product is the first of its kind to be gypsum-based that meets the Passivhaus standard. The Catalonia Institute of Construction Technology (ITEC) has certified the system with a Document of Suitability for Use (DAU).

The producer said “With this DAU, Saint-Gobain Placo continues to guarantee the suitability of its solutions, providing professionals in the sector with more sustainable and efficient systems that adapt to different projects and requirements, with total safety and reliability.”

Spain: Saint-Gobain Placo has announced the launch of 4PRO Active’Air, a laminated gypsum wallboard for use in ceilings. The company says that the product improves the air quality of rooms by absorbing pollutants with its Active’Air technology. The boards also have tapered edges for a join-free fit.

The producer said, “4PRO Activ'Air is presented as the most complete and efficient construction solution for the creation of continuous ceilings with a smooth and perfect finish, thanks to its fine edges, which increase the resistance between the joints and reduce the risk of cracks. In addition, it increases productivity thanks to its easy and fast installation, and offers great flexibility in construction, since it adapts to any type of project in the realisation of both regular and rounded shapes.”

Spain: Saint-Gobain subsidiary Saint-Gobain Placo supplied and installed its Placo Hermetic watertight gypsum wallboard at the site of a solar-powered house. Interempresas News has reported that Austria-based Sunthalpy Engineering was responsible for the design and build. Following a successful trial, the developer disconnected the house from the electrical grid. It will run on direct and battery-stored solar energy.

Spain: France-based Saint-Gobain subsidiary Saint-Gobain Placo has donated plastic linings produced at its Quinto de Ebro laminated gypsum wallboard plant in Zaragoza to use in the production of personal protective equipment for medical professionals caring for coronavirus patients and those vulnerable to the virus. These include home-helpers who attend 250 elderly people in the Ribera Baja del Ebro region.

On 23 April 2020 Spain’s confirmed coronavirus case count was 213,024, with 22,157 deaths.

Spain: Saint-Gobain Placo’s Ebro Gelsa gypsum wallboard plant has achieved silver certification for operational excellence under the World Class Manufacturing (WCM) programme. Its score improved to 63 points from 53 two years previously. Auditors recognised ‘clear progress in the different WCM pillars in recent years’ and ‘a clear strategy going ahead,’ noting a ‘high degree of safety’ at the plant.