Gypsum industry news

US: American Gypsum has received a licence from the Eagle County Board of Commissioners for the expansion of its 336ha Eagle County opencast gypsum mine near Gypsum, Colorado by 12% to 376ha. The Vail Daily newspaper has reported that the expansion will secure the company’s nearby gypsum wallboard plant’s raw material supply until 2046.

Plant manager Chuck Zaruba said “As the state continues to grow, we are an essential product for that to occur.” He added that the producer’s local operations provide more than 100 year-round jobs.

US: CertainTeed plans to establish a new gypsum logistics facility in Jacksonville, Florida. The Saint-Gobain subsidiary plans to integrate a terminal dock operation on the St Johns River with environmental restoration of the riverside at an additional cost of US$70m. The site previously belonged to Kerr-McGee Chemical Corporation until 1978.Construction is due to begin in 2022 and reach completion before 2025. Once operational, the dock will be equipped with a bulkhead, a conveyor, an unloading ramp, truck staging areas and a small office. The site will employ an estimated 32 people.

Vice president and general managerJay Bachmann “We are deeply grateful to the City of Jacksonville for their support of our new logistics facility on the St Johns River, and we look forward to continuing our partnership with Greenfield to ensure the responsible stewardship of this Superfund site.” He added “This project will return a heavily contaminated Superfund site to productive use, creating dozens of full-time jobs and strengthening our company’s ability to serve our customers.”

US: The US Geological Survey (USGS) has reported a 13% year-on-year increase in national calcined gypsum production in the first half of 2021 to 9.57Mt from 8.5Mt in the first half of 2020. The country’s gypsum mines produced 10.1Mt of natural gypsum, down by 3.8% from 10.48Mt in 2021. Synthetic gypsum production remained in line with first-half 2020 levels at 7.2Mt. In total, the US exported 17,900t of natural and synthetic gypsum, up by 8.2% from 16,600t. It exported 49,000t of calcined gypsum, up by 10% from 44,500t.

In the second quarter of 2021, the US exported gypsum wallboard to 29 other countries. Volumes totalled 19Mm2, up by 40% year-on-year. Canada accounted for 95% of gypsum wallboard exports. The US imported 20.9Mm2 of gypsum wallboard during the quarter, up by 54% year-on-year. All imports came from Mexico and Canada, of which Mexico supplied 16.7Mm2 (85%).

US: L&W Supply has agreed to buy the eastern gypsum distribution operations of Builders FirstSource for an undisclosed sum. The transaction is subject to approval by competition bodies and is expected to complete in the third quarter of 2021.

“The Eastern Gypsum business acquisition supports L&W Supply’s overall growth strategy. With the additional locations in the northeast and southeast, we solidify our position in these markets and strengthen our partnerships with area contractors,” said Dan Piché, L&W Supply’s president.

Builders FirstSource originally entered into the gypsum business through the acquisition of Probuild in mid-2015. Its eastern gypsum operations consist of 21 facilities located throughout the northeast and southeast US which generated sales of approximately US$160m in 2020. L&W Supply is a distributor for gypsum wallboard, ceilings, steel framing and other building materials used by commercial and residential specialty contractors.

US: Eagle Materials’ gypsum wallboard sales grew by 28% year-on-year to US$166m in the first quarter of its financial year to 30 June 2021 from US$130m in the same period in 2020. Wallboard sales volumes rose by 8% to 70.9Mm² from 65.4Mm². Wallboard earnings increased by 53% to US$63.3m from US$41.3m. The building materials producer attributed its increased revenue to higher sales and prices.

“These results reflect strong market demand in both of our major business lines and exceptional operational execution by our team. Our wallboard business continues to benefit from robust residential construction activity across our markets,” said president and chief executive officer Michael Haack.

US: The Economic Development Department of the state of New Mexico has granted American Gypsum US$0.5m-worth of funding for an upgrade to its Albuquerque gypsum wallboard plant in Bernalillo County. The grant will facilitate equipment and infrastructure modernisation. The department says that the producer will invest US$22m in the state between 1 July 2021 and 31 December 2022. It employs 140 locals including Pueblo Indian people, in whose lands its gypsum mine is situated.

State Governor Lujan Grisham said "This investment means New Mexico jobs will stay in New Mexico. I'm glad the state could partner with American Gypsum and ensure long-term viability of their operations, and stabilise a New Mexico employer."

US: Pacific Coast Building Products gypsum wallboard subsidiary PABCO Building Products has appointed Phil Bonnell as its new president from 1 July 2021. Bonnell began working at Pacific Coast Building Products in 2003 as Basalite Northwest and Canada operations general manager. He joined PABCO Building Products in 2017 as gypsum and paper senior vice president, and also took over responsibility of the company’s roofing operations in April 2021. Bonnell has a degree from Colorado State University and an MBA from Pepperdine University.

US: The United States Geological Survey’s (USGS) Gypsum in the First Quarter 2021 report has shown a 2% year-on-year increase in sales of gypsum-based board products to 624Mm² in the first quarter of 2021 from 609Mm² in the same period in 2020. Calcined gypsum used by board producers rose by 3% to 5.6Mt from 5.5Mt. Natural gypsum production fell by 4% year-on-year to 5.0Mt from 5.2Mt, synthetic gypsum production remained level at 3.6Mt and gypsum imports rose by 14% to 1.6Mt from 1.4Mt.

US: GMS has completed its acquisition of interior building products distributor Westside Building Material. The group says that it funded the US$135m deal with cash-on-hand and available borrowings on its revolving credit facility.

President and chief executive officer John Turner said, “Building on the momentum of our very solid fourth quarter 2021 earnings report, we are pleased to announce the successful completion of this transaction and welcome the Westside team to GMS. Westside significantly increases our reach in several major California markets and represents our first foray into the Las Vegas market. Expanding our geographic platform through accretive acquisitions such as this one continues to be a vital component of our strategic growth priorities.”

US: Eagle Materials recorded consolidated net sales of US$1.62bn in its 2021 financial year, up by 16% year-on-year from US$1.40bn. Its net earnings quadrupled to US$339m from US$70.9m. Its gypsum wallboard sales volumes increased by 6% to 265Mm² from 265Mm². The building materials producer increased its wallboard prices during the second half of the year due to improved demand outlook for single-family construction activity in the US and increasing demand for our products.

President and chief executive officer Michael Haack said, “Across all measures, fiscal 2021 was extraordinary for Eagle as we met and overcame challenges that were inconceivable just a year earlier. The resilience of our business model, our financial discipline and our team’s operational and strategic execution allowed us to deliver record financial results, integrate the largest acquisition in the company’s history and further streamline our business portfolio by divesting several non-core businesses, all while achieving industry leading safety performance. Our strong operating cash flow enabled us to reduce leverage to under 1.5 times net debt-to-earnings before interest taxation depreciation and amortisation (EBITDA), providing us with significant liquidity and increased financial flexibility.” He continued “As we begin our new fiscal year, Eagle is well-positioned, both geographically and financially, with ample raw material reserves to capitalise on the underlying demand fundamentals that are expected to support steady and sustainable construction activity growth over the near and long-term. We remain confident in Eagle’s prospects for continued growth and sustainable value creation for all shareholders.”