Gypsum industry news

France: Saint-Gobain says that it is confident it can offset inflation in raw material and energy costs in 2022 through price rises and hedging its energy costs. In an update on its first quarter results the group said that it expects its energy and raw material costs to increase by around Euro2.5bn in 2022 as a whole compared to 2021. Much of this inflation is related to the European market where the company says it has hedged around 80% of its natural gas and electricity purchases for 2022. It noted that it increased its prices and sales volumes by 14.5% and 1.9% year-on-year respectively in the first quarter of 2022.

The company added it had prepared contingency plans in Germany, Poland and the Czech Republic should there be any disruptions to natural gas supplies from Russia. These include the classification of priority industries, using alternative energy sources already prepared at certain sites, and increasing the flexibility of its production capacities.

Saint-Gobain’s sales rose by 16% year-on-year to Euro10.4bn in the first quarter of 2022 from Euro12bn in the same period in 2021. The group said growth was driven by building renovation in Europe and by construction in the Americas and in Asia.

UK: Freight transportation services provider XPO Logistics has started taking delivery of 76 Volvo FM trucks that will be used exclusively on the company's contract with British Gypsum. 23 of the tractor units are Volvo FM LNG models running on bio-generated liquefied natural gas. The other 53 Volvo FM trucks will be fuelled with hydrotreated vegetable oil. The vehicles are expected to reduce their greenhouse gases emissions by 90% compared to diesel tractors giving a total network reduction of 30%.

Brian Fisher, Head of Distribution at British Gypsum, said "Our new fleet of vehicles underlines our commitment to ensuring that our products are delivered to customers in an efficient, secure, safe and sustainable way, whilst further improving welfare standards for our drivers. The latest investment signifies yet more progress as we continue on our journey to being net carbon zero by 2050 and highlights our continued commitment to the Fleet Operator Recognition Scheme (FORS) and Construction Logistics and Community Safety (CLOCS) status."

The Volvo trucks will form part of British Gypsum's single, integrated transportation network, digitally managed by XPO. They will deliver building supplies to a broad customer base and will transport stock and materials including plaster, wallboard and high-performance drylining systems – between British Gypsum's five production plants. The Volvo FM LNG trucks will refuel at Gasrec's site at Daventry International Rail Freight Terminal.

Canada: Irving Wallboard is preparing to rejoin the local gas distribution network near to its plant at Saint John in New Brunswick. The company has been offered a special low rate as an incentive to return, according to the Canadian Broadcasting Corporation. In an interview Gilles Volpé, the vice-president of Liberty Utilities, the operator of New Brunswick's gas distribution network, said that these kinds of arrangements sometimes occurred with industrial end users. The proposed deal would see it use at least 600,000GJ/yr of gas making the wallboard producer Liberty Utilities’s largest customer.

The company, which also operates under the name Atlantic Wallboard, was previously the largest individual customer on New Brunswick's public gas distribution system but it left in 2015 in a pricing dispute. It then switched to using compressed gas delivered by truck.

An application has been made to the New Brunswick Energy and Utilities Board and a full hearing into the proposal is scheduled for April 2022.

Tanzania: Knauf Gypsum Tanzania has signed a five-year agreement with the Tanzania Petroleum Development Corporation (TPDC) to supply gas for a gypsum plant it is building at Kisemvule, Mkuranga District. The arrangement will started at the end of 2020, according to the Daily News newspaper. Commissioning at the plant is expected to start at the end of August 2019.

Australia: Senex Energy has agreed a deal with CSR Gyprock to supply natural gas to its gypsum wallboard plant at Coopers Plains in Queensland. The agreement also covers gas supplies to CSR’s brick and insulation plants in the state. Under the initial three-year agreement, Senex will supply CSR Building Products, a subsidiary of CSR, with 0.65PJ/yr of gas, starting on 1 January 2020. CSR can extend the agreement by up to a further two years, taking the total contract quantity to 3.25PJ. Gas will be supplied at the Wallumbilla Gas Hub in Queensland at a fixed price in line with current market levels, indexed annually.

Tanzania: Knauf Gypsum Tanzania is set to benefit from a new connection to the Madimba natural gas pipeline as part of a project by the Tanzania Petroleum Development Corporation (TPDC). The project plans to connect local industries in the Mkurunga area, south of Dar es Salaam, to the pipeline, according to the Citizen newspaper. Knauf Gypsum Tanzania and Lodhia Steel Industries have agreed to be connected soon after the installation of electricity is completed.

Georgious Zachopoulos, the managing director of Knauf Gypsum Tanzania, said that he expects the plant to save at least US$3m by switching to natural gas from coal. At present the unit sources coal from the Iringa region. Moving to natural gas is also expected to increase the lifetime of the machines at the plant and reduce its emissions. The plant expects to start using natural has by the end of 2019.