Gypsum industry news

US: Saint-Gobain has acquired the remaining equity interest and assets of Seven Hills Paperboard, including a gypsum paper board liner manufacturing plant in Lynchburg, Virginia, from its joint venture partner WestRock. The purchase adds to the gypsum wallboard operations of Saint-Gobain’s CertainTeed Interior Products Group. The company said that the internal integration of gypsum paper board liner production represented a “significant” step in strengthening the supply chain for this material.

Mark Rayfield, President and Chief Executive Officer of Saint-Gobain North America and CertainTeed Canada said “The acquisition of these assets represents our continued commitment to our customers to provide quality gypsum wallboard products.” He added, “I would like to welcome our 80 new team members in Lynchburg and look forward to your contributions to our purpose, ‘To Make the World a Better Home.”

China: Finland-based Valmet has received an order from Shanxi Qiangwei Paper to supply a machine vision system. The scope of supply includes an IQ Web Inspection System, an IQ Web Monitoring System and winder control with target-stop functionality. The investment aims to improve the operating efficiency and optimise the final paper quality of a paper production line.

Valmet is a global developer and supplier of process technologies, automation and services for the pulp, paper and energy industries. It is based in Espoo.

Shanxi Qiangwei Paper is located in the Shouyang Industry District of Jinzhong in Shanxi province. It mainly produces paper for gypsum wallboard products as well as packaging paper. It has a production capacity of 1.4Mt/yr.

US: The city council of Glenwood Springs in Colorado is aiming to implement single-haul refuse collection in order to eliminate the dumping of recyclables by 2023, local press has reported. A review of waste management practices found that the city has a recycling contamination rate of just 8%, yet 80% of waste sent to landfill consists of recyclable materials. Eagle County Recycle operates the city's waste management facility. The company says that it supplies waste cardboard for gypsum wallboard backing production in neighbouring Oklahoma.

Manager Jesse Masten said “The mill in Oklahoma that we send the cardboard to actually makes the paper backing for wallboard. Then, that paper backing is potentially sent back to the American Gypsum gypsum wallboard plant in Gypsum and used for the wallboard that they’re producing.”

US: CertainTeed has completed a US$1.3m upgrade to its Nashville wallboard plant in Arkansas to use recycled waste gypsum and paper. The plant will reuse 65,000t/yr of waste materials generated from the production process. The company plans to increase the amount of recycled materials in its gypsum wallboard in the future.

“In Nashville and at our manufacturing sites around the world, we remain laser-focused on reducing waste, reducing our consumption of natural resources, and increasing recycling and circularity throughout our value chain,” said Jay Bachmann, Vice President and General Manager of CertainTeed Gypsum.

US: The US Department of Energy has awarded CertainTeed its 2022 Better Project Award for the company’s installation of a 15,000t/yr production scrap paper recycling system at its Silver Grove, Kentucky, gypsum wallboard plant. The plant recycles ground paper and gypsum from the system in its gypsum wallboard production.

CertainTeed vice president environmental, social and governance North America and Saint-Gobain circular economy solutions managing director Dennis Wilson said "Our recycling technology in Silver Grove allows us to reduce our waste, reduce our consumption of natural resources and also reduce our production costs - all while continuing to produce the best gypsum wallboard product on the market.” Wilson continued “We will continue to look for ways to minimise our environmental footprint while striving to maximise our company's positive impact for our customers and the communities where we operate."

Hungary: Slovakia-based Stavmat Epitoanyag Kereskedelmi has produced its first batch of wallboard from recycled drinks cartons at its Kaposvar pilot plant in Somogy County. MTI – EcoNews has reported that the company plans to install two further production lines at the site by January 2023.

The full-scale plant will cost US$10.6m, employ 20 people and consume 50 – 70t/yr of waste drinks cartons. Stavmat Epitoanyag Kereskedelmi plans to establish a carton collection service across Southern Transdanubia. The present commissioning may lead to the establishment of a second, 10-line plant at a cost of US$21.2m.

China: BNBM’s operating income grew by 25% to US$3.33bn in 2021 from US$2.66bn in 2020. Its net profit rose by 23% to US$554m from US$451m. Its production and sales volumes of gypsum wallboard increased by 19% to 2.43Bnm² and 18% to 2.38Bnm² respectively. It reported a gypsum wallboard production capacity utilisation rate of 78%. The group added that data from the Gypsum Building Materials Branch of China Building Materials Federation showed that national wallboard production capacity was 4.90Bnm²/yr and that production and sales were 3.51Bnm² in 2021.

Parent company CNBM separately reported that the group raised its average wallboard selling prices by 7%. It said it put up its prices in the reporting period due to high prices of coal, gypsum, paper and other raw materials. Internationally, the group said that a new wallboard plant in Tanzania had started operation in 2021 and that a new plant in Uzbekistan is still being built.

US: CertainTeed has installed new recycling technology at its Silver Grove, Kentucky, gypsum wallboard plant which will enable the facility to divert 15,000t/yr of production scrap paper from landfill. The technology grinds gypsum-contaminated paper into fine pieces for separation. The subsidiary of France-based Saint-Gobain says that it will then be able to reuse both paper and gypsum in its wallboard production at the plant.

CertainTeed’s gypsum general manager and vice president Jay Bachmann said “This project allows us to reduce our waste and reduce our production costs in Silver Grove while also empowering us to increase the efficiency of our use of natural resources.” He added “We will continue to look for ways to minimise our environmental footprint while maximising our company’s positive impact for our customers and the communities where we do business.”

US: International Paper’s net sales fell to US$20.6bn in 2020 from US$22.4bn in 2019, down by 8% year-on-year. Adjusted operating earnings dropped by 15% to US$3.06bn from US$3.61bn. Gypsum kraft paper volumes rose by 5% to 190,000t from 181,000t.

Chairman and chief executive officer Mark Sutton said, "Our performance while navigating through the impacts of the pandemic in 2020 reaffirms my admiration and appreciation for our employees and their on-going commitment to take care of each other and our customers. Above all, the health and safety of our employees remains our most important responsibility." He added, "In terms of results, International Paper delivered solid earnings and outstanding cash generation in the fourth quarter and full-year 2020. Our performance demonstrates the strength and resilience of our employees, our diverse customer base and our world-class manufacturing and supply chain capabilities. In 2020, we returned US$800m to shareholders and reduced debt by US$1.7bn to enhance our financial strength, while continuing to strengthen our packaging business through targeted investments. As we enter 2021, we anticipate continued strong demand for corrugated packaging and pulp and are poised to grow earnings as we take actions to build a better International Paper and accelerate value creation for our customers and shareholders."

Turkey: Hamburger Turkey, part of Austria's Prinzhorn Group, has signed a land purchasing agreement to set up a third paper mill at Kütahya.

The new paper machine will have state-of-the-art technology, a width of 7.80m and an annual production capacity of 480,000t containerboard, mainly light-weight Testliner and Fluting. The Euro300m investment will create 500 new jobs and is planned to be finalised in 2020.

"Turkey is an important market for us and this investment shows our strong commitment to this fast growing region. If all relevant factors, such as governmental permissions and political stability, show a green light we are happy to proceed with the next project steps." said Cord Prinzhorn, chief executive officer (CEO) of Prinzhorn Group.

Hamburger Turkey is part of the Hamburger Containerboard Division of Prinzhorn Group with a total of seven paper mills in four countries and 2Mt/yr of produced containerboard. The two existing paper mills in Turkey are based in Corlu and Denizli.