Gypsum industry news

Australia: Knauf Plasterboard is expected to announce that it will begin the construction phase of a new plant at the Bundaberg Port in south-east Queensland. Knauf Plasterboard currently manufactures and distributes plasterboard and accessories out of its Melbourne and Sydney plants.

In 2014, the company bought land from Gladstone Ports Corporation at the Bundaberg Port and is expected to start building a new plant in March 2015. Company spokesman Brian Tisher said that the new plant would create 200 jobs in the construction phase and 55 new positions when the project was complete in 2016. Tisher said that most of the products made would be sold in Queensland, but some would be exported. He added that building the facility in Bundaberg was an obvious choice, as a 26km gas pipeline was recently installed. The plant should be operational by September 2016.

Australia/New Zealand: The Australian and New Zealand chiefs of Knauf's wallboard operations have resigned. Additionally, the New Zealand business is under review, having posted a loss in its first nine months of operations.

The head of the New Zealand wallboard unit, John Russ, has confirmed to local media that he has resigned and will leave the company in two weeks. Meanwhile Mark Norris, managing director of Knauf Plasterboard in Australia, resigned with immediate effect on 6 November 2014.

Knauf has struggled to gain traction in the New Zealand building market, which is dominated by Fletcher Building and it took Knauf longer than expected to gain approval for its products from BRANZ, a local independent research and testing institute, before it could start to sell to consumers. Even then, the company said that it faced resistance getting its products into stores, which had established relationships with Fletcher.

Uzbekistan: Knauf has launched a consulting centre at the Samarkand State Architecture and Construction Institute, named after Mirzo Ulugbek, on 4 September 2014 in Samarkand, Samarqand Province. This is Knauf's second consulting centre in Uzbekistan. The first was opened in June 2008 under Tashkent State Architecture and Construction Institute, which has proven its efficiency in training skilled builders.

The centre will provide training to all interested parties on the use of modern construction materials. The training programmes are designed for various groups, including individuals who repair their houses on their own as well as professionals. Each trainee will receive technical documentation, manuals and other literature. Dmitry Deripalko, director general of Knauf Gips Bukhara, underlined that the centre will assist young people and builders to receive theoretical and practical skills.
Knauf purchased 30.8% of state assets in Bukharagips for US$1.55m and invested US$6.3m over a three-year period. Knauf currently holds 98.98% stake in the enterprise, while employees and other shareholders hold 1.02%. The enterprise specialises in the production of dry gypsum mixtures and was founded in 1934. Bukharagips owns a gypsum mine with 45Mt of reserves with 90-100% calcium content, a lime mine with 7.8Mt of reserves and several other mines. Knauf launched production of dry gypsum mixtures in 2009 at the 60,000t capacity Bukharagips plant.

Vietnam: Knauf Vietnam has commenced construction of its first gypsum wallboard plant in the northern port city of Hai Phong on 16 July 2014. Located in Dinh Vu Industrial Zone, the plant has been one of the largest foreign direct investment projects in the city. Covering an area of 63,000m², the plant has a total investment of US$40m. When the plant is operational it will have a wallboard production capacity 12Mm²/yr.

"We have just launched two distributors in Vietnam, one in the south and one in the north and now we are starting the construction of our plant," said David Thomas, Knauf's general director. "We believe that, once completed by mid-2015, the plant will help us to gain a considerable market share in Vietnam in general and in the north in particular."

Thomas said that Knauf plans to expand its relationship with key partners such as distributors, architects, developers and government authorities, with an aim to widely introduce its products to the Vietnamese market.

"Dinh Vu Industrial Zone is a strategic location in terms of transportation and manufacturing that would provide the market with high quality products at competitive prices and improve the standards of the whole industry," said Thomas.

Vietnam: Knauf Vietnam has introduced Duc Nam Construction and Trading Company as its first gypsum wallboard distributor in Hanoi in northern Vietnam. This is its second distributor in Vietnam after assigning one in the Cuu Long Delta region. Having received an investment license in 2013, Knauf Vietnam is building a 12Mm²/yr capacity gypsum wallboard plant worth US$40.7m in the northern province of Haiphong.

Brazil: Knauf has inaugurated its second wallboard plant in Camacri, Bahia. The US$66m plant will increase the company's annual production in Brazil by 80% to 45Mm²/yr. The company has forecast a 15% increase in sales volume in 2014, with the new plant supplying the north, north east and part of the central west regions of the country, with the possibility of exporting to the Caribbean and Africa. The plant is expected to be operating at full capacity within four to five years.

Belgium: During its General Assembly held in Brussels, Belgium on 21 May 2014, Eurogypsum elected the president of Saint-Gobain Gypsum Claude-Alain Tardy as president of Eurogypsum for the period of 2014 - 2016. Tardy succeeds Dott Maurizio Casalini, managing director of Knauf Italy, on the expiry of his statutory term of office.

Tardy is a civil engineer graduate of the École Centrale de Paris. He also has an MS in Industrial Engineering & Engineering Management from the University of Stanford, US. Tardy joined Saint-Gobain in 1981 and between 2005 and 2009 he was chief operating officer of Saint-Gobain Insulation, before being appointed as president of Saint-Gobain Gypsum in 2009.

"I am convinced that wallboard and plaster solutions will play a growing role in the future," said Tardy. "The unique attributes of our products; recyclability, ease of installation, fire resistance, acoustics and thermal properties make our systems inescapable for the construction and renovation of buildings. During my presidency I will concentrate my efforts on the promotion of gypsum industry solutions as the best option to create safe and comfortable interior spaces."

Vietnam: David Victor Thomas, general director of Knauf Vietnam, has announced that Thuan Hung Building Materials Co, based in Tien Giang Province, will be the first distributor of Knauf's gypsum wallboard in the region.

Knauf has imported its products to Vietnam since late 2013. The company was licensed to build a wallboard factory in the city of Haiphong in 2013 and its products will be launched in 2015.

Uzbekistan: Knauf plans to invest up to US$50m to double its production capacity in Uzbekistan, according to Akbar Muhiddinov, a senior manager of Uzstroymaterialy (Uzbek Construction Materials). Knauf currently produces gypsum wallboard at its 20Mm2/yr Knauf Gips Bukhara plant in the Bukhara region that was built in 2011. Including a gypsum-based mix plant, Knauf has invested more than US$51m in the region.

Brazil: Knauf plans to set up a plant in Camaçari, Bahia with an investment of US$61.5m. Commissioning is due in 2014. The plant will produce gypsum products and the metallic structures for construction systems. It will be the second such plant in Brazil after the first in Queimados, Rio de Janeiro. Knauf's total capacity in Brazil will grow from 24 Mm² to 44Mm² of gypsum products.