Gypsum industry news

Australia: Boral’s chief executive officer, Mike Kane, expects that its USG Boral joint venture’s earnings will grow by 10% in its financial year to the end of June 2019. He told shareholders at the company’s annual general meeting that improvements in markets in China, Indonesia, Thailand and India would counteract slowing residential construction in Australia and South Korea, according to the Australian newspaper. He also said that Boral is conducting two valuations of USG Boral following the merger of USG and Knauf. The company is considering whether to buy the other half of the joint venture or whether to find another partner.

US: USG’s operating profit fell by 30% year-on-year to US$190m in the first nine months of 2018 from US$270m in the same period in 2017. The building materials company blamed this on rising costs in the third quarter, arising from transport costs and non-production costs linked to its Customer-First strategy. Despite this, net sales rose by 6% to US$2.52bn from US$2.37bn.

The company is currently being acquired by Germany’s Knauf. The takeover is expected to complete in early 2019. In its third quarter financial report USG said that Boral had started proceedings in late August 2018 to determine the value of the USG Boral joint venture. This process could lead to Boral exercising its right to purchase USG’s 50% interest in USG Boral.

US: USG shareholders have approved an agreement and plan to accept Knauf’s takeover of the company. Approximately 99% of all votes cast voted in favour of the adoption of the agreement, representing approximately 88% of all outstanding shares as of 21 August 2018. Adoption of the merger agreement by USG stockholders is a condition to the closing of the merger. The merger is subject to certain other customary closing conditions, including receipt of regulatory approvals. The company currently expects the deal to close in early 2019.

Tanzania: Knauf Gypsum Tanzania is set to benefit from a new connection to the Madimba natural gas pipeline as part of a project by the Tanzania Petroleum Development Corporation (TPDC). The project plans to connect local industries in the Mkurunga area, south of Dar es Salaam, to the pipeline, according to the Citizen newspaper. Knauf Gypsum Tanzania and Lodhia Steel Industries have agreed to be connected soon after the installation of electricity is completed.

Georgious Zachopoulos, the managing director of Knauf Gypsum Tanzania, said that he expects the plant to save at least US$3m by switching to natural gas from coal. At present the unit sources coal from the Iringa region. Moving to natural gas is also expected to increase the lifetime of the machines at the plant and reduce its emissions. The plant expects to start using natural has by the end of 2019.

Australia: Australia’s competition watchdog is investigating Knauf”s proposed US$7bn takeover of Boral’s US-based joint venture partner USG for potential breach of its merger rules. The Boral-USG joint venture is the biggest gypsum wallboard supplier in Australia, followed by CSR. Knauf is third largest, meaning that the takeover would combine the number three and number one providers in Australia.

Boral CEO Mike Kane said that he had formally served a notice of default to Knauf, triggering an automatic review of the value of the joint venture. When the valuation is completed Boral will then decide whether to exercise its right of first refusal over the Asian and Australian joint venture operations. This is expected to be finalised during October 2018.

Australia: USG Boral’s earnings have been hit by competition in Indonesia, Thailand and Vietnam, higher input costs including paper and a one-off cost. Earnings before interest, taxation, depreciation and amortisation (EBTIDA) were negatively affected by a one-off cost of US$8m associated with a three-month closure of the port of Thevenard in South Australia and an unfavourable operational reserve adjustment in India. Its EBITDA fell by 6% year-on-year to US$196m in the financial year to 30 June 2018 from US$207m in the same period in 2017.

However, despite this its sales revenue rose by 7% to US$1.15bn from US$1.08bn. This was attributed to continued adoption of its Sheetrock products and technical board in Australia, Korea, China and Thailand. Overall board volumes increased by 3% year-on-year and technical board, which represents 20% of volumes, grew by 20%. Gypsum wallboard volumes grew in Australia and China, and ‘strong’ price gains were achieved in South Korea and China.

“This long-term growth business has delivered impressive and uninterrupted year on year growth since the formation of the joint-venture in 2014, with FY2018 being a consolidation year. Australia, Korea and China delivered strong top line growth in FY2018, offsetting pressures in countries such as Indonesia, Thailand and Vietnam and some unexpected one-off cost impacts,” said chief executive officer and managing director Mike Kane. He added that the company is currently considering an expanded joint-venture with Germany’s Knauf in relation to its proposed acquisition of USG. However, Boral is also considering a return to 100% Boral ownership.

US: USG has blamed falling operating profits on costs relating to its ‘Customer-First’ strategy and rising general costs, including those from transportation. Its operating profit fell by 32% year-on-year to US$121m in the first half of 2018 from US$179m in the same period in 2017. Its net sales rose by 6% to US$1.67bn from US$1.58bn.

For its wallboard and surfaces business the company said that its wallboard price increased by 2% from the second quarter of 2017 due mostly to a price increase in January 2018. Wallboard sales volumes increased by 2% compared to the second quarter of 2017. However, wallboard costs were US$12m higher than the previous year primarily due to rising input and transportation costs.

The building materials producer confirmed that its merger with Germany’s Knauf is expected to complete in early 2019, subject to shareholder and regulatory approval.

Uzbekistan: Knauf holds a 70% share in the gypsum wallboard market. The German building materials producer sold 22.8Mm² of wallboard in 2017, according to the Trend News Agency. It increased the production capacity of its Bukhara wallboard plant in mid-2018 by 30% with an investment of US$22m. Knauf is also planning to build another wallboard plant in the country with an investment of over US$20m. This project is currently at the design stage.

Uzbekistan: On 7 July 2018 German wallboard producer Knauf will launch courses in Uzbekistan to teach construction workers how to use dry mixtures and plasterboard. The courses will be held in Knauf’s specialised training centre in the capital Tashkent.

Nezom Saidmakhmutkhujaev, a Knauf representative, will show the audience how to finish walls with plasterboard, build interior partitions, insulate main walls, work with different types of metal profiles, use dry mixes for plastering concrete, brick, cement and expanded polystyrene surfaces and how to avoid common mistakes when using finishing materials.

The courses will be held in an interactive form with the opportunity to ask questions and the opportunity to apply knowledge in practice during demonstrations.

Belarus: Construction of Belgips new 30MM2/yr gypsum wallboard plant in Gatovo, Minsk District is expected to be completed in October 2018. The plant will then take another six months for start-up and commissioning before it starts commercial operation in mid-2019, according to Belarus Daily News. The unit is a joint venture between Russia’s Volma Corporation and Germany’s Knauf.