Gypsum industry news

Latvia, Lithuania & Estonia: Germany-based Knauf’s Baltic business generated a turnover of €108m in the Baltic region in 2023, up by 4% year-on-year. The company’s regional profit grew by 34% to €19.5m. Baltic Business Daily has reported that Knauf’s Baltic sales volumes declined, amid a contraction in the local building market, with new building permits down by 30% year-on-year in the first half of the year. Knauf raised its regional investments to €5.8m, while its personnel costs rose by 3% year-on-year. Nonetheless, the company’s energy costs fell by 19%, and its raw materials costs fell by 7%.

Ukraine: Germany-based Knauf has purchased 0.33 hectares of land in Kyiv’s Solomianskyi District for the 'operation and maintenance' of its transport shop. Business World News has reported that the company agreed to pay US$327,000 for the land.

Azerbaijan: A delegation from Knauf met Azerbaijan’s Prime Minister Ali Asadov on 6 June 2024. Trend news has reported that the meeting covered the expansion of the parties’ collaboration, among other issues.

Russia: Knauf is seeking to transfer its ‘entire business in Russia’ to its local management, pending the approval of Russian authorities. The Kyiv Independent newspaper has reported that Knauf elected for the transfer in order to protect the jobs of 4000 employees in the country.

Germany/Ukraine: The Würzburg Prosecutor's Office has opened a preliminary investigation into Knauf over its alleged involvement in the on-going reconstruction of Russian-occupied Mariupol. The investigation will seek to establish whether an ‘initial suspicion’ of criminal activity exists. Germany-based media outlet ARD published its allegation of Knauf’s involvement in the reconstruction via the use of its materials earlier in April 2024. The Würzburg Prosecutor's Office added that "There is currently no initial suspicion against Knauf employees."

The producer denied the allegations, adding that it complies with relevant laws and sanctions.

Belgium: Christoph Dorn has been elected as the new president of Eurogypsum, the Brussels-based European association representing the gypsum supply and processing industry. Dorn, a member of the Group Management Committee for Knauf Central Europe, takes over from Dr. Jörg Ertle of the Etex Group.

Dorn said "Taking over the presidency of Eurogypsum in 2024 is a great honour, as the gypsum industry has much to offer, sourcing domestic and multi-recyclable materials to decarbonise Europe’s buildings."

Spain: Knauf España has expanded its range of oversize gypsum wallboard systems with the launch of its new Maxiboard boards. The producer said that the boards’ 900mm thickness allows for a 30% reduction in studs, screws and joint treatment in installation. Maxiboard boards are optimal for use in large spaces, including in shopping centres, cinemas and data centres. They offer EI 240-certified fire resistance in systems up to 6m high and EI 120-certified fire resistance in systems up to 11m high.

Morocco: Compagnie Marocaine de Plâtre et d’Enduit (CMPE), a joint venture of Knauf and Groupe Safari Maroc, has announced plans for a new gypsum wallboard production facility in Sidi-Tiji, Marrakech–Asfi Region. CMPE expects that the plant will generate 100 direct and over 500 indirect jobs.

Groupe Safari Maroc CEO Saïda Lamrani Karim and Knauf general partner Jörg Kampmeyer said "Our investment decision in a new plasterboard plant shows our trust in the growth of the Moroccan market and will strengthen the leading position of CMPE.” They added “This investment aligns with the Moroccan government's guidance to reduce imports and develop a competitive local industry of excellence. With our new production, we will supply the Moroccan market and export to Sub-Saharan markets."

Securing sustainable energy sources has been the priority for some of Spain’s gypsum wallboard producers in recent weeks.

In late November 2023 Pladur revealed that it plans to use green hydrogen at its production plants from the second half of 2024 onwards. It will start at its Valdemoro plant near Madrid before rolling usage out elsewhere afterwards. The subsidiary of Belgium-based Etex is also considering trials with biomethane and biogas. Then a few weeks later in early December 2023 Knauf Ibérica announced that it is planning to build a 7.5MW biomass unit at its Guixers plant in Lleida. Commissioning is currently scheduled for late 2024. This follows the installation of solar panels at the site earlier in 2023. Along similar lines, Saint-Gobain Placo signed an 11-year power purchase agreement (PPA) with electricity company Endesa at the end of 2022 to supply 150GWh/yr of renewable energy. Together with a previous renewable energy deal this was expected to cover up to 65% of the group’s electricity requirements in Spain.

Wallboard plants all over the world have been embarking on sustainable energy drives in recent years but the particular drivers in Spain are worth mentioning. The country’s high electricity prices have frequently been raised by large-scale industrial users in the past, often in terms of competitiveness of exports. However, the situation worsened following the start of the war in Ukraine in early 2022 as the wholesale price of coal and gas jumped. The high price of gas in particular pushed the electricity prices up in Spain and wallboard plants typically use both sources of energy. The government eventually capped the price of gas and coal for power generation. It then offered an aid scheme for large-scale gas users but missed the gypsum sector out, much to the chagrin of the Asociación Técnica y Empresarial del Yeso (ATEDY), which complained about it at the end of 2022. The gypsum industry was later included in July 2023 when a funding scheme was announced. It’s unknown how much this initiative has helped wallboard manufacturers but the shift to renewables by the three main companies mentioned above tells its own story.

Despite the energy supply problems a new entrant to the wallboard market in Spain announced itself in March 2023. Italy-based Fassa Bortolo said it was going to spend Euro90m on building a wallboard plant at Tarancón in Cuenca. No commissioning date or main supplier name has been disclosed, but Italy-based Bedeschi did say in late November 2023 that it was providing raw bulk material handling equipment including an apron feeder, stacker, excavator and conveyor belt line. There has also been no word on how the new plant will power itself.

On the topic of exports, Spain has long been one of the world’s larger shippers of natural gypsum. Data from the Geological and Mining Institute of Spain (IGME) shows that the country exported 9.2Mt of gypsum in 2021 with a value of Euro60m. Whether this changed in 2022 when the energy prices increased is unknown at the time of writing. In 2021 Almería was the epicentre of the country, accounting for 70% of the 13Mt total volume of gypsum extracted that year with a quarry at Sorbas, operated by Saint-Gobain Placo, reportedly being the second largest in the world. Most of the gypsum extracted at Sorbas was then driven by truck to the Port of Garrucha, making it the busiest gypsum port in Europe by volume.

Eurogypsum, the European federation of national associations of producers of gypsum products, launched its industry roadmap to net-zero by 2050 on 9 November 2023 at the Global Gypsum Conference 2023, which took place in Chicago, US. Various actions and technologies were unveiled as part of the plan including some of the approaches being taken in Spain such as using ‘green’ electricity, biomass and green hydrogen. All of these suggestions were split into short, mid and final term feasibility categories. So, for example, using renewable sourced electricity is dependent on it being affordable and available. It was placed in the immediate category. Yet, using biofuels or green hydrogen is flagged as requiring investment, so deemed as short-to-mid term.

Spain presents a case where the cost of energy for industrial users may be aligning with sustainability goals. How this translates onto balance sheets remains to be seen though. These kinds of sustainable energy projects may only be slowing the inevitable as raw material and energy costs mount anyway leading to tighter margins, increased competition and potential consolidation. The gypsum sector in Spain may well be testing out slightly earlier than elsewhere how much a more sustainable world will actually cost.

Spain: Knauf Ibérica is planning to build a 7.5MW biomass unit at its Guixers gypsum wallboard plant in Lleida. The unit will be operational by December 2024 and create around 200 jobs, according to La Vanguardia newspaper. The company intends to source wood biomass locally. Once operational it is expected to reduce the plant’s CO₂ emissions by 35%. The Guixers plant also installed photovoltaic solar panels earlier in 2023.

Alberto De Luca, chief executive officer of Knauf Ibérica, said “The launch of this project is a significant step towards reducing our carbon footprint and achieving zero emissions by 2045."