Global Gypsum Newsletter

Issue: GGM28 / 11 October 2016

Headlines


Chile: El Volcan, a company owned by Matte Group and Saint-Gobain, plans to spend up to US$50m on building a new gypsum wallboard plant in Puente Alto. The builder's merchant intends to upgrade an existing production site to produce wallboard and plaster, according to the El Mercurio newspaper. Permits have been secured for the project and the plant is expected to be ready by early 2018. The company also intends to start selling its full range of products in Peru.


France: Environmental concerns have been raised about Placoplatre's plans to develop a open-cast gypsum quarry at Fort de Vaujours near Paris. The site is believed to contain enough high-end gypsum for the Saint-Gobain subsidiary's nearby wallboard plant and for other plants in the group, according to Deutsche Welle. However, environmentalists have raised the risks of excavating a site near to the capital of France that was used for nuclear testing between the 1950s and 1990s.

"It's important to maintain our plant. We employ 400 people at the factory which generates 3000 indirect jobs and an additional average 1000 workers will be operating at the industrial site," said Gilles Bouchet, Placoplatre's head of mining development. He added that the wallboard producer has conducted impact and radiation studies that have been submitted to the French nuclear safety body ASN.

Christophe Nedelec, president of environmental non-government organisation Gagny-Les Abbesses-Chelles has queried the efficacy of Placoplatre's tests and has called for an independent body to conduct them.


UK: British Gypsum has released plans to use natural gypsum instead of synthetic gypsum at its Sherburn-in-Elmet wallboard plant in North Yorkshire. The company wants to extend its mill building to aid the conversion as well as make some minor logistical changes at the site. The details were released as part of a planning application made to the local council, according to the York Press. If approved, British Gypsum says that the conversion will safeguard 130 jobs at the plant.

According to the planning statement, the current forecast for synthetic gypsum supply to the Sherburn plant projects that in late 2017 or early 2018, the plant's ability to continue manufacturing would be under threat. The plant is currently unable to grind natural gypsum rock on-site and operates solely on the use of desulphurised gypsum supplied from the Drax Power Station. The statement claims adequate and appropriate infrastructure is in place to meet the needs of the proposed development, including appropriate drainage to ensure there would be no increased risk of flooding from surface water run-off. It adds that the proposed development will be energy efficient and minimise energy consumption.


UK: Knauf has ordered a second Samson Material Feeder for its Immingham gypsum wallboard plant. The 100t/hour feeder is to be supplied in October 2017 and it has a centre distance of 11.7m. Knauf is extending an existing raw materials reception area, where products arriving by truck are transferred directly by the feeder to an ongoing conveyor to the production facility.

The Samson Feeder presents an alternative to fixed bunker constructions and can receive bulk materials directly from diggers or dumper trucks. The wide conveyor belt design allows a very low loading height so that trucks can discharge directly into the entry section of the unit. Therefore the bulk material can be unloaded and transferred to the plant straight away, with no requirement for interim storage on arrival. If continuous discharge to an ongoing conveyor is not required at any given time, the bulk material can also be stored in the Samson unit.


Peru: Eternit plans to re-launch its image to better target the local construction sector. The aim of the marketing re-launch is to increase sales of gypsum wallboard and fibre cement the country, according to an interview with CEO Fegale Manzur in the Gestion newspaper. The two lines represent half of the company's sales driven by its US$77m Huachipa plant that was built in 2015.


US: James S Metcalf will retire as chairman of the board, president and chief executive officer (CEO) of USG with effect from 31 October 2016. He will be succeeded by Jennifer F Scanlon, executive vice president, president, International and president of L&W Supply Corporation. Scanlon has been appointed as a director of USG immediately and she will serve as executive vice president and CEO-elect until 1 November 2016. As part of the leadership transition, Steven F Leer, lead director, will become non-executive chairman of the board, effective 1 November 2016.

"After more than 35 years with the company and more than a decade in senior leadership roles, including almost six years as president and chief executive officer, I believe that it is the right time for me to move on to the next phase of my professional life and for Jenny to guide USG into its next chapter," said Metcalf. He has served as president and chief executive officer since January 2011 and as chairman since December 2011.

Jennifer Scanlon is also a director on the USG Board of Directors and the chairman of the board of USG Boral Building Products. She leads USG's international joint ventures across Asia, Australasia and the Middle East. Her previous assignments at USG include vice president and chief information officer and head of corporate strategy. Scanlon joined USG in 2003 as the director of supply chain and customer relationship strategy. Prior to USG, Scanlon was a senior vice president for Bricker & Associates, a management consulting firm that specialised in assisting Fortune 500 organisations dramatically increasing profits through operational improvement. She began her career at IBM, serving in various operational and consulting roles.

Scanlon graduated from the University of Notre Dame in 1988 with a BA in government and computer applications. She earned an MBA in finance and marketing from the University of Chicago Booth School of Business in 1992. Scanlon serves on the boards of the Chicago Council of Global Affairs and of Shore Community Services. Scanlon is a member of the Economic Club of Chicago and the Executives' Club of Chicago.

Steven Leer has been a director of USG since June 2005, and lead director since January 2012. He serves as chair of the Governance Committee and a member of its Compensation and Organisation Committee. Leer retired as chairman of Arch Coal in 2014 after having served in that position since April 2006. He was also the chief executive officer of Arch Coal, Inc. until April 2012. Leer is a director of Norfolk Southern Corporation, Cenovus Energy Inc. and Parsons Corporation. He is a former director of the Greater St Louis Area Boy Scouts of America and the National Association of Manufacturers.


Argentina: Demetra Minerals, the joint venture partner of Canada's Centurion Minerals, has entered into a purchase agreement for both a primary crushing facility and a secondary crushing unit for its Ana Sofia gypsum-mining project in Santiago del Estero. Once operational the pilot plant will process up to 40,000t/yr of gypsum for agricultural markets.

At present, upgrading and refurbishing of the primary crusher is underway and manufacturing of the secondary crusher is on-schedule. Demetra anticipates the crushers will be transported to the project site in early October 2016. Site preparation, including clearing, compaction and access road is nearing completion and concrete foundations are being installed in preparation for mounting of the crushing facility.

All mining extraction, environmental and export permits are in place to operate the plant and Demetra's fertiliser distributor in Paraguay has reconfirmed an off-take agreement to purchase up to 50,000t/yr of agricultural gypsum material at the current market price.

"We are extremely pleased with the advances our Argentine partner has made in designing and developing a low cost pilot plant operation. This initial plant facility will allow us to fine-tune the material delivery, crushing and processing operations while we complete initial and subsequent resource estimates of the property. Having a sales distribution arrangement in place will allow us to generate revenue offsetting the cost of resource delineation, operational expenses and processing expansion," said Centurion CEO, David Tafel.

The Ana Sofia project comprises two mining concessions of 50 hectares in size within a larger (approximately 500 hectare) exploration permit area. Trenching and test pit sampling work completed by joint venture partner Demetra Minerals in 2014 - 15 and Centurion in 2016 identified multiple, high grade, near surface gypsum layers. Small scale producers located in the vicinity are currently extracting agricultural gypsum and selling to fertiliser distributors and farmers.


US: Louisiana's attorney general Jeff Landry says he has cancelled contracts with attorneys involved in state suits against Chinese gypsum wallboard companies, and is auditing nearly US$7m worth of contracts. Landry said he's auditing the billing and work under five contracts to see what they've done to help Louisiana's case. His office will take over the work, according to Associated Press.

"The state has spent nearly US$7m on outside legal counsel for the Chinese drywall litigation," said Landry. "This use of taxpayers' hard-earned money comes to an end under my watch." He added that payments to the firms ranged from nearly US$5.6m to the Perkins Coie law firm to US$101,700 to the Theriot Group.

Knauf Plasterboard Tianjin and four companies it supplied agreed in 2010 to pay for home repairs relating to damage caused by Chinese gypsum wallboard used mainly in the south of the US. District Judge Eldon Fallon has ruled that Taishan Gypsum must pay damages, and is considering the amount.


Switzerland: Jan Jenisch, the chief executive of Sika, has said that he will resign if Saint-Gobain wins its bid to takeover the company. He added that he does not see a positive future for the growth of Sika should Saint-Gobain succeed, in comments at a company event reported upon by Reuters. The management of Sika have been fighting a takeover attempt by Saint-Gobain since December 2014.


Iran: Azerbaijani company Matanat-A plans to build a gypsum wallboard plant in Iran according to comments made by Mohsen Pak Ayeen, the Iranian ambassador to Baku, reported upon by the Trend News Agency. Jafar Sarghini, Iran's deputy industry minister for mining and mineral industries, said that the company has obtained a license to operate in the country.


US: The Gypsum Association (GA), which represents the North American manufacturers of gypsum wallboard, has released an industry-wide environmental product declaration (EPD) for glass mat gypsum panels. The EPD provides environmental performance information addressing energy consumption, water consumption, global warming, waste, air emissions and other metrics related to production.

"The development and release of this ISO 14025 conformance, Type III, cradle-to-shipping gate EPD, demonstrates that our member companies are committed to transparency as a means of improving the environment and increasing the sustainability of building products," said Stephen Meima, LEED Green Associate, executive director of the Gypsum Association.

The international standards organisation, ASTM, served as program operator for the EPD. The GA commissioned the Athena Sustainable Materials Institute (ASMI) to perform the Life Cycle Assessment (LCA) that informs the EPD and to produce the EPD Project Report.

Glass mat gypsum panels are specialised performance products consisting of a no-combustible moisture resistant core encased in fibreglass facers on front and back surfaces and long edges. Also known as 'exterior gypsum sheathing,' this product provides extended weather protection, mould and moisture resistance, and fire resistance when specified as a component of a building's exterior envelope. Glass mat gypsum panels are compatible with a wide variety of exterior claddings including wood, masonry, metal, vinyl and stucco. Glass mat panels are increasingly used in the rapidly expanding multifamily residential sector.


Canada: CertainTeed Gypsum Canada has defended its decision to complain about the dumping of gypsum wallboard from the US in terms of Canadian law and jobs. Following the complaint the Canada Border Services Agency imposed preliminary tariffs on US wallboard, which has led to rises in the prices of wallboard. Groups, including certain Canadian customers and Western Canadian Associations, have called for a boycott on CertainTeed products in response to the situation.

"We filed an Anti-Dumping Complaint because drywall manufacturers based in the US were exporting large and growing volumes of products into Western Canada in the last few years at prices materially lower than those at which they are sold in the US," said the wallboard producer in statement. It added that this kind of dumping creates material injury to domestic manufacturers in the form of share loss and price and margin suppression and that this is considered an unfair trade practice sanctioned through an offsetting duty or tariff under Canadian law.

CertainTeed Gypsum Canada went on to say that as a response to US 'dumping' it had to cut jobs in Western Canada and reduce investment in its plants, mines and business. It then reiterated that since the financial crisis in 2008 it had kept all of its Western Canadian plants and operations open, while US companies had closed theirs.

The producer has wallboard plants in Vancouver, Calgary and Winnipeg and mines in Windermere, British Colombia and Amaranth, Manitoba that supply those plants. It employs over 1000 workers in the country.


Canada: Wallboard prices have risen in western Canada following the implementation of antidumping tariffs of up to 277% on gypsum wallboard from the US. Builders and suppliers fear the ruling could disrupt the supply of the product for construction projects, including the rebuilding campaign in Fort McMurray in Alberta, according to the Canadian Press news agency.

The Canada Border Services Agency imposed preliminary tariffs on 6 September 2016 on US wallboard into Canada for use in British Colombia, Alberta, Saskatchewan, Manitoba, the Yukon and Northwest Territories. The provisional duty ranges from 125% on imports from CertainTeed Gypsum and Ceiling, 105% on Georgia-Pacific Gypsum, 144% on USG and 277% on all other importers.