Gypsum industry news

Germany: The German Professional Association of Geoscientists (BGD), the German Gypsum Association (GIPS) and Knauf Gips have held a christening ceremony for gypsum’s status as ‘rock of the year’ at Iphofen. At the event a freshly mined gypsum stone was ceremoniously unveiled. Speeches were also given by Manuel Lapp from the Saxony State Office for the Environment, Agriculture and Geology, Holger Ortleb of GIPS, Andreas von Heßberg from the University of Bayreuth and Marco Pabstmann from Knauf. Music was provided by the Knauf miners’ band. Over 80 guests were in attendance. Since 2007 the BGD has chosen a different rock each year to promote to the general public.

Earlier this month the German Gypsum Association (GIPS) gave its approval for an inventory of natural gypsum deposits in Germany that was presented at the Conference of Economics Ministers that took place in early July 2022. The Federal Commission on Geosciences (BLA-GEO) had previously been given the job of taking an inventory of deposits and this was then put in front of the policy makers. The association’s stance was all about securing future supplies. In its view there will be no large-scale alternatives to natural gypsum supplies in the foreseeable future due to low recycling rates and falling production of flue gas desulfurisation (FGD) gypsum as coal power plants are shut down. So a list of where natural gypsum might be found is the start of conversations about which ones might be mined. Readers who are interested can download the inventory of German gypsum deposits here.

Security of supply of raw materials has been in the air since the end of the coronavirus lockdowns started to cause supply chain disruption around the world and the Russian invasion of Ukraine further exacerbated this and rocked energy markets. Part of the reaction to this new reality could be seen in a conference that the Federal Institute for Geosciences and Natural Resources (BGR) and the German Resource Research Institute (GERRI) ran, also in early July 2022. The state of German gypsum supplies was presented at this event too. The BGR-GERRI conference came up with a ten-point plan to strengthen the supply of raw material. Some of these recommendations were to grow domestic raw material extraction, expand recycling and the circular economy and keep supply chains closer internationally, ideally within Germany and Europe.

A focus on gypsum supplies isn’t restricted to Germany though. The issue arose in late July 2022 during an earnings call for US-based Eagle Materials’ first quarter results. These kinds of questions from analysts about supply of raw materials are common for a public company but it reinforces the general declining trend around the world of synthetic gypsum supplies. Craig Kessler, the chief financial officer of Eagle Materials, mentioned that a scarcity of synthetic gypsum might be creating cost pressures for other gypsum wallboard producers. Although he was quick to describe his company as a “natural gas or natural gypsum oriented business.” The wider picture in the US is that the ratio of natural to synthetic gypsum production has grown over the last decade. United States Geological Survey (USGS) data shows that it was 37% / 49% in 2011 compared to 53% / 32% in 2021, with the remainder imported in each year.

One more point to make here is that many of the new gypsum wallboard plant projects announced in the over the last few months have involved recycling in one form or another. For example, Siniat’s forthcoming wallboard plant in Bristol in the UK aims to achieve 30% post-consumer gypsum recycling. CertainTeed’s current upgrade plans for its Palatka plant in Florida are also recycling-based. Similarly, the subsidiary of Saint-Gobain also completed an upgrade in June 2022 to allow more recycling at its Nashville plant in Arkansas.

Finally, some of the thinking in Germany and elsewhere has been influenced by the current geopolitical situation in Ukraine. However, one potential consequence of prolonged disruption to European energy markets could be a delay to the decline of coal power plants as plant lifespans are elongated or even new ones built. This in turn could mean more synthetic gypsum supplies in Europe in the short to medium term. How all of this plays out in the placement of new gypsum wallboard plants in Europe over the next few years will be interesting to observe.

Germany: The German Gypsum Association (GIPS) has welcomed the publication of a government report that took an inventory of natural gypsum deposits. It supports the work as it allows its members to make qualified decisions about future planning. The Federal Commission on Geosciences (BLA-GEO) has created a register of gypsum supplies in the country. The association added that it believes there will be no large-scale alternatives to natural gypsum supplies in the foreseeable future. This is due to low volumes of gypsum recycling and falling production of flue gas desulfurisation (FGD) Gypsum as coal power plants are shut down.

Bulgaria: Gips has reported that it made a consolidated loss of Euro2.1m in 2014 compared to the consolidated profit of Euro0.32m it declared in 2013. Consolidated revenue rose by 0.8% year-on-year in 2014 to Euro3.17m, Gips said in its latest financial statement. Natural gypsum producer Gips was set up in 1965.

Bulgaria: Bulgarian gypsum producer Gips has announced that its consolidated loss widened by 33% to Euro1.6m in January - September 2014. Consolidated revenues decreased by 5.0% year-on-year to Euro2.45m in the first nine months of 2014. Its operating loss widened to Euro431,239 during the period, from Euro88,500 in 2013.

Bulgaria: Bulgarian gypsum producer Gips has reported that its net loss in the first nine months of 2012 has increased by 80% to Euro1.28m from Euro0.71m in the same period in 2011. The company's revenue rose by 35.7% to Euro4.35m in the same period, according to a bourse filing. Gips, Bulgaria's sole producer of natural gypsum, was set up in 1965. The company has absorbed a total of Euro11.2m in investments since it was privatised in 2006.

Bulgaria: Bulgarian building materials maker Gips has launched a Euro8m factory for the calcination of natural gypsum in the north-western province of Vidin. Company officials announced that the new factory has a capacity of 80,000t/yr and has improved energy efficiency by 38% compared to the old factory.

Bulgarian construction company Montagengineering built the plant and the equipment was supplied by Germany's Claudius Peters Projects. The project was co-financed with Euro1.8m from the European Union funded operational program 'Competitiveness' while Gips provided the remainder from own funds.

Gips, Bulgaria's sole producer of natural gypsum, was set up in 1965. It intends to boost its exports, as it currently sells some 90% of its output on the domestic market according to its executive director Plamen Vassilev. The company currently exports to Serbia and is considering entering the Romanian market. The new factory and the company's nearby gypsum mine employ a total of 224 people.