Gypsum industry news

US: Georgia-Pacific has appointed Andy Konieczka as Executive Vice President of Building Products. He will report to the company's president and chief executive officer (CEO) Christian Fischer.

Konieczka previously worked as the president of Structural Panels at Georgia Pacific since 2019. He has worked for Koch Industries and subsidiaries, including Georgia-Pacific, since 1992. In 2006, he joined Georgia-Pacific, holding strategy, optimisation and management roles in wood, fibre and building products. Konieczka serves as a member of the board of directors for the APA - The Engineered Wood Association.

US: Georgia-Pacific will close its 60Mm²/yr Quanah gypsum wallboard plant in Texas on 1 March 2023. Local press has reported that the plant employs 166 people. Georgia-Pacific first announced its planned closure in 2020.

US: Georgia-Pacific’s Sweetwater West gypsum wallboard plant in Texas has completed an upgrade to its board-drying equipment. It has installed an Energy Optimization System (EOS), also known as a waste heat recovery unit, including new ducting, two new fans and a new exhaust stack, to an existing four-zone dryer. The newly upgraded system enables the collection of the waste exhaust from three zones of the plant and injects it into a fourth zone. This enables the burner in that zone to operate at a lower capacity. Around 2500t/yr of CO₂ is saved in the process.

David Neal, vice president of Gypsum Operations for Georgia-Pacific said, “Advancements in energy savings and resource consumption reduction are goals toward which Georgia-Pacific works every single day.”

Georgia-Pacific started building a second wallboard plant next to its Sweetwater West plant in late 2020. The new 65Mm²/yr unit was scheduled to start production in late 2022.

US: Georgia-Pacific has opened a new gypsum quarry near Sweetwater in Texas. The 240 hectare site is located next to a new unit being built at the company’s Sweetwater gypsum wallboard plant, according to the Sweetwater Reporter newspaper. Once operational, the quarry will supply the plant with around 2000t/day of raw gypsum.

The gypsum wallboard producer is currently building a new 65Mm²/yr gypsum wallboard plant adjacent to its existing 30Mm²/yr Sweetwater gypsum wallboard plant. Production at the new site is expected to start in late 2022.

US: Georgia-Pacific has begun construction of a 65Mm²/yr gypsum wallboard plant adjacent to its existing 30Mm²/yr Sweetwater gypsum wallboard plant in Nolan County, Texas. The company says that the plant will start production in late 2022, following a total investment of US$285m and it will employ 120 people.

President Brent Paugh said, “The demand for our diverse gypsum products continues to be strong, especially in Texas. By having two production lines in Nolan County, Georgia-Pacific can strengthen its capacity to meet our growing customer needs in Texas’ residential, commercial and industrial construction.”

US: CatchMark Timber Trust and its Triple T joint venture have amended their wood supply agreement with Georgia-Pacific to achieve “market-based pricing on timber sales.” Under the amended deal, Triple T also will be able to increase reimbursement for extended haul distances, sell timber to other third parties and expand its ability to sell large timberland parcels to third party buyers. The supply agreement between Triple T and Georgia-Pacific has also been extended by two years from 2029 to 2031, with optimised harvest volume obligations to enhance and preserve long-term asset value. Triple T has paid Georgia-Pacific US$145m to make these changes.

CatchMark invests in 1.1 million acres of East Texas timberlands through Triple T and acts as the general partner of the venture on behalf of a consortium of institutional investors. Georgia-Pacific produces paper-based consumer products and building materials, including gypsum wallboard.

Canada: Georgia-Pacific spokesperson Rick Kimble has confirmed that the mothballed wallboard liner plant at Thorold, Ontario will be dismantled. The plant was idled in January 2014 due to excess capacity. Kimble said the company has acquired a demolition permit from the city and Georgia-Pacific has contracted Canadian firm Delsan AIM, headquartered in Montreal, to decommission the plant.

Delsan said on its website that it plans to carry out the demolition in an environmentally-sound and sensitive manner. "Delsan AIM recognises the historical significance that this paper mill once represented to the community and we are eager to do our part in helping this beautiful area 'prepare for the future,' " the company said.

Canada: Wallboard prices have risen in western Canada following the implementation of antidumping tariffs of up to 277% on gypsum wallboard from the US. Builders and suppliers fear the ruling could disrupt the supply of the product for construction projects, including the rebuilding campaign in Fort McMurray in Alberta, according to the Canadian Press news agency.

The Canada Border Services Agency imposed preliminary tariffs on 6 September 2016 on US wallboard into Canada for use in British Colombia, Alberta, Saskatchewan, Manitoba, the Yukon and Northwest Territories. The provisional duty ranges from 125% on imports from CertainTeed Gypsum and Ceiling, 105% on Georgia-Pacific Gypsum, 144% on USG and 277% on all other importers.

US: For the second consecutive day on 17 February 2015, fire-fighters responded to Georgia-Pacific Gypsum's plant in Newington, North Hampshire, for a partial roof collapse at a large storage area used to house gypsum for making wallboard, said assistant fire chief Jeffrey LeDuc. Fire-fighters were called to the plant just before 7am, when a structural engineer reported that the roof had collapsed under the heavy weight of deep snow, LeDuc said. Fortunately, the building had been evacuated on 16 February 2015 when a worker heard some kind of sound from the roof. LeDuc said that after the initial evacuation, utilities had been shut off to avoid further possible damage to the building.

US/Canada: Georgia-Pacific plans to 'idle' one wallboard plant in Caledonia, Ontario and one wallboard plant in West Memphis, Tennessee in early 2014. Eric Abercrombie, a spokesperson for Georgia-Pacific, attributed the decision to production optimisation and a slow recovery in the building materials market.

"We are doing this because of market conditions and the fact we've just acquired new capacity through a merger," stated Abercrombie to local media. 60 employees will be affected at the Caledonia plant and 39 employees at the West Memphis plant.

In early 2013, Georgia-Pacific acquired four new gypsum wallboard plants when it took over Memphis-based Temple-Inland Building Products from International Paper. That deal, worth US$750m, added 1800 employees to Georgia-Pacific and 16 production facilities.