Gypsum industry news

Earlier this month the German Gypsum Association (GIPS) gave its approval for an inventory of natural gypsum deposits in Germany that was presented at the Conference of Economics Ministers that took place in early July 2022. The Federal Commission on Geosciences (BLA-GEO) had previously been given the job of taking an inventory of deposits and this was then put in front of the policy makers. The association’s stance was all about securing future supplies. In its view there will be no large-scale alternatives to natural gypsum supplies in the foreseeable future due to low recycling rates and falling production of flue gas desulfurisation (FGD) gypsum as coal power plants are shut down. So a list of where natural gypsum might be found is the start of conversations about which ones might be mined. Readers who are interested can download the inventory of German gypsum deposits here.

Security of supply of raw materials has been in the air since the end of the coronavirus lockdowns started to cause supply chain disruption around the world and the Russian invasion of Ukraine further exacerbated this and rocked energy markets. Part of the reaction to this new reality could be seen in a conference that the Federal Institute for Geosciences and Natural Resources (BGR) and the German Resource Research Institute (GERRI) ran, also in early July 2022. The state of German gypsum supplies was presented at this event too. The BGR-GERRI conference came up with a ten-point plan to strengthen the supply of raw material. Some of these recommendations were to grow domestic raw material extraction, expand recycling and the circular economy and keep supply chains closer internationally, ideally within Germany and Europe.

A focus on gypsum supplies isn’t restricted to Germany though. The issue arose in late July 2022 during an earnings call for US-based Eagle Materials’ first quarter results. These kinds of questions from analysts about supply of raw materials are common for a public company but it reinforces the general declining trend around the world of synthetic gypsum supplies. Craig Kessler, the chief financial officer of Eagle Materials, mentioned that a scarcity of synthetic gypsum might be creating cost pressures for other gypsum wallboard producers. Although he was quick to describe his company as a “natural gas or natural gypsum oriented business.” The wider picture in the US is that the ratio of natural to synthetic gypsum production has grown over the last decade. United States Geological Survey (USGS) data shows that it was 37% / 49% in 2011 compared to 53% / 32% in 2021, with the remainder imported in each year.

One more point to make here is that many of the new gypsum wallboard plant projects announced in the over the last few months have involved recycling in one form or another. For example, Siniat’s forthcoming wallboard plant in Bristol in the UK aims to achieve 30% post-consumer gypsum recycling. CertainTeed’s current upgrade plans for its Palatka plant in Florida are also recycling-based. Similarly, the subsidiary of Saint-Gobain also completed an upgrade in June 2022 to allow more recycling at its Nashville plant in Arkansas.

Finally, some of the thinking in Germany and elsewhere has been influenced by the current geopolitical situation in Ukraine. However, one potential consequence of prolonged disruption to European energy markets could be a delay to the decline of coal power plants as plant lifespans are elongated or even new ones built. This in turn could mean more synthetic gypsum supplies in Europe in the short to medium term. How all of this plays out in the placement of new gypsum wallboard plants in Europe over the next few years will be interesting to observe.

Germany: The German Gypsum Association (GIPS) has welcomed the publication of a government report that took an inventory of natural gypsum deposits. It supports the work as it allows its members to make qualified decisions about future planning. The Federal Commission on Geosciences (BLA-GEO) has created a register of gypsum supplies in the country. The association added that it believes there will be no large-scale alternatives to natural gypsum supplies in the foreseeable future. This is due to low volumes of gypsum recycling and falling production of flue gas desulfurisation (FGD) Gypsum as coal power plants are shut down.

Uzbekistan: Germany-based Knauf has launched a new 17Mm²/yr gypsum wallboard plant at Fergana. The unit can also produce 40,000t/yr of dry building mixes. The project had an investment of just under Euro19m. It is the company’s third production plant in the country.

Germany: Knauf Group says it has made “good time in restorations” following a cyber attack in late June 2022. It said it was continuing to work on reinstating operating procedures and was on its way to achieving this. It added that many of its online systems and email were back to normal functionality and that other processes were still being restored. In separate coverage, Bleeping Computer reports that the Black Basta ransomware gang has claimed responsibility for the attack.

Philippines: Knauf Gypsum Philippines has opened its first gypsum board training centre in the country in Quezon City. The ‘Knauf Academy’ is intended to help train local construction workers, according to the Business Mirror newspaper. Mark Sergio, the managing director of Knauf Gypsum Philippines and Alexander Schmidt, Acting Deputy Head of Mission at the German Embassy, attended the opening event.

Sergio said “The intent of the training centre is two-fold: we want to make sure that we can improve the capability, the workmanship quality and skills of Filipino installers. We also want to make sure that because of this, we’re able to deliver the best customer experience for our architects, developers and contractor-partners.”

Japan: Chiyoda Ute has issued a share sales request as part of ongoing plans to form a joint-venture with Germany-based Knauf. Knauf is expected to acquire the outstanding shares. Shares in Chiyoda Ute will then be delisted in late July 2022. The move follows a tender offer from Knauf that was issued in April 2022. The eventual plan is form a joint-venture between the companies with Knauf holding a 75% share.

Germany: A cyber attack compromised Knauf's computer systems on 29 June 2022, leading the producer to opt for a complete services shutdown. The group said that its information technology (IT) unit successfully isolated the breach and has launched an investigation.

Knauf thanked customers for their understanding and trust. It said "We are currently working heavily to mitigate the impact to our customers and partners – as well as to plan a safe recovery. However, we apologise for any inconvenience or delays in our delivery processes that may occur."

Belgium: Etex has raised Euro800m through a sustainability-linked medium - long-term unsecured loan. The producer says that the private placement, called a Schuldschein in German finance law, comprises three Euro-denominated tranches with maturities of three, five and seven years, at fixed and floating rates.

CEO Bernard Delvaux said “We are very pleased with this new Schuldschein issuance which we successfully completed in a challenging context. It testifies to a significant appreciation of Etex’s credit quality, of its performance of the last years and it demonstrates the investors’ confidence in the company’s strategy. Moreover, this operation broadens our investors’ base at attractive market conditions, increases the number of maturities and considerably extends the duration of our debt profile.”

Germany: Fuchs Lubritech has merged into Fuchs Schmierstoffe. Following the merger, the latter also rebranded as Fuchs Lubricants Germany on 3 June 2022. Fuchs Lubricants Germany will assume all contractual responsibilities of Fuchs Lubritech.

France: Saint-Gobain says that it is confident it can offset inflation in raw material and energy costs in 2022 through price rises and hedging its energy costs. In an update on its first quarter results the group said that it expects its energy and raw material costs to increase by around Euro2.5bn in 2022 as a whole compared to 2021. Much of this inflation is related to the European market where the company says it has hedged around 80% of its natural gas and electricity purchases for 2022. It noted that it increased its prices and sales volumes by 14.5% and 1.9% year-on-year respectively in the first quarter of 2022.

The company added it had prepared contingency plans in Germany, Poland and the Czech Republic should there be any disruptions to natural gas supplies from Russia. These include the classification of priority industries, using alternative energy sources already prepared at certain sites, and increasing the flexibility of its production capacities.

Saint-Gobain’s sales rose by 16% year-on-year to Euro10.4bn in the first quarter of 2022 from Euro12bn in the same period in 2021. The group said growth was driven by building renovation in Europe and by construction in the Americas and in Asia.