Gypsum industry news

India: Saint-Gobain has signed a power purchase agreement (PPA) with Vibrant Energy, a subsidiary of Macquarie Asset Management's Green Investment Group (MAM-GIG), to provide wind and solar electricity to six local sites. The 20-year PPA will start in 2024 and bring the company’s national renewable electricity share to 65% in 2025. Under the agreement, Vibrant Energy will provide Saint-Gobain with 189GWhr/yr of renewable electricity. The company says that it is on target to achieve 100% renewable electricity in India by 2030 by replacing fossil fuels with biomass, using waste heat recovery and other measures.

Saint-Gobain India operates 76 manufacturing plants in the country including four gypsum wallboard units.

France: Saint-Gobain’s sales grew by 5% on a like-for-like basis by Euro12.4bn in the first quarter of 2023 from Euro12bn in the same quarter in 2022. In real-terms sales increased in each business segment apart from Northern Europe, where a “sharp” downturn in new construction was reported. Sales volumes fell by 6%, with volumes down in all business segments apart from High Performance Solutions. Particular sales growth was noted in Southern Europe - Middle East & Africa due to a resilient renovation market. Gypsum wallboard and insulation products were reported as driving sales in North America.

US: CertainTeed Gypsum has received the 2023 Better Project Award from the Department of Energy for the company’s smart energy management system at its Buchanan wallboard plant in New York state. The system at the plant, which was designed in-house and consists of over 180 energy meters, allows the staff to track and contextualise energy data, forecast future energy use and tackle actual losses once identified. Within the first three months of installation, the system helped identify several opportunities to reduce energy usage and enabled the plant team to scope process changes and projects to address them. The subsidiary of Saint-Gobain now plans to deploy similar technology at sites throughout North America.

Jay Bachmann, Vice President and General Manager of CertainTeed’s Interior Product Group, said “In a dynamic, continuous production facility like our Buchanan plant, it is essential to have real-time, in-depth data that can help us reduce our energy consumption, and our smart energy management system does just that.” He thanked workers at the Buchanan plant for their efforts.

The Better Project awards recognise manufacturers who improve energy efficiency and competitiveness in the industrial sector. To be considered for an award, projects must deliver significant waste or energy savings and must be discreet, innovative, and replicable in similar industrial facilities.

Norway: Saint-Gobain has started producing net zero CO₂ gypsum wallboard at its Fredrikstad plant. This was made possible by switching the power supply for the unit to hydroelectric power from natural gas previously. It worked with state-owned sustainable energy agency Enova on the Euro25m upgrade project. Following the completion of work at the site it will now avoid emitting 23,000t/yr of CO₂. Improved heat recovery and process efficiency will reduce energy consumption by 30%. Plus, the company says that the plant’s production capacity has been increased by 40%.

The group says that this is the world's first carbon-neutral wallboard plant and it will enable it to launch a range of products with the lowest carbon footprint on the market in 2023. It added that the this initiative was a clear indication of the company’s commitment to reduce its scope one and two CO₂ emissions by 33% by 2030 compared to 2017, with a commitment to becoming carbon neutral by 2050

Canada: CertainTeed Canada’s Delta wallboard plant in Vancouver has recycled over 1Mt of gypsum. The unit achieved this breakthrough in collaboration with New West Gypsum Recycling (NWGR). CertainTeed Canada chief executive officer Julie Bonamy Racine, Delta Plant Manager Richard Sebastianelli and NWGR Vice President Richard McCamley all attended a celebration event held at the plant.

Bonamy said, “Surpassing 1Mt of recycled gypsum returned to production is an important milestone, which demonstrates Saint-Gobain and CertainTeed Canada’s commitment to sustainability and minimising our environmental footprint.” She added “Thank you to the provincial government of British Columbia and NWGR for your important partnerships and congratulations to our entire Vancouver team for your hard work to make this accomplishment a reality.”

China: France-based Saint-Gobain will commence a capacity expansion of its Yangzhou, Jiangsu, gypsum wallboard plant in mid-late 2023. China Daily News has reported that producer expects to commission the expanded plant in 2024.

Asia-Pacific regional CEO Ludovic Weber said that the project is a response to ‘soaring’ demand in Eastern China. Saint-Gobain currently operates four gypsum wallboard lines across the country.

Türkiye: Competition authorities have approved France-based Saint-Gobain's merger of its Türkiye-based subsidiary Saint-Gobain Rigips with Dalsan Alçi. Regulatory News has reported that the companies have a combined gypsum wallboard capacity of 100Mm²/yr and sales of Euro160m. Dalsan Alçi is currently in the process of acquiring fellow producer Manisa Turgutlu.

France: Saint-Gobain recorded sales of Euro51.2bn during 2022, up by 16% year-on-year from Euro44.2bn in 2021. The group reported that its sales volumes fell by 1.3% year-on-year. It nonetheless recorded growth in revenues of 9.2% in Northern Europe, 8.2% in Southern Europe, the Middle East and Africa, 33% in the Americas and 19% in Asia-Pacific.

During the year, Saint-Gobain made Euro3.8bn-worth of divestments, including of its Polish and UK distribution businesses, and Euro1.9bn-worth of new acquisitions.

CEO Benoit Bazin said “In an unsettled geopolitical, energy and macroeconomic environment in 2022, the group once again delivered record results. The group’s profile has been profoundly optimised: one-third of the group’s scope has changed in the past four years and over 60% of our earnings now come from North America and emerging countries." Bazin continued "I am confident that 2023 will be a good year for Saint-Gobain. Our roadmap is clear: disciplined execution of the Grow & Impact strategic priorities, leveraging the strength of our operating model against the backdrop of a slowdown in new construction but good resilience in renovation."

US: CertainTeed has updated its visual branding, including its logo. The new design was officially launched at the International Builders’ Show that took place in Las Vegas from late January 2023. The light building materials producer says that the exercise “represents a major paradigm shift for the manufacturer – reinforcing its customer-focused, comprehensive offering of light and sustainable building solutions and systems.”

CertainTeed’s chief executive officer Mark Rayfield said “As a leader at the forefront of the building sector, we recognised an opportunity to evolve how our customers specify our products." He added, "We're taking 'one-stop shop' to the next level by serving as a preferred source for cohesive systems and complementary products that not only help builders grow their reputation, but make it easier than ever to deliver on what matters most: performance, sustainability, and longevity."

The company says that the new visual identity is inspired by the creative ritual of reviewing and selecting materials in the early stages of construction or remodeling. Logo details, such as the cartouche, borrowed from the logo of parent company Saint-Gobain, serve as a nod to their connection, while the interlocking pattern acknowledges CertainTeed as an interdependent collective of connections - in its work, its communities, and the planet.

Brazil/Egypt: France-based Saint-Gobain has acquired Matchem in Brazil and started exclusive negotiations to acquire IDP Chemicals in Egypt via its Chryso subsidiary. Both transactions are intended to strengthen the company’s presence in the construction chemicals market with a focus on concrete admixtures. Matchem and IDP Chemicals will be consolidated within the Construction Chemicals segment in Saint-Gobain’s High Performance Solutions division.

Matchem, established in 2011, employs around 50 people across two plants in Brazil and reported revenue of around Euro20m in 2022. Saint-Gobain also operates mortar company Quartzolit, sealant and adhesive company TekBond and GCP Applied Technologies in Brazil.

IDP Chemicals has been licensed by Chryso since 2018 and employs 25 people at one plant. This acquisition is expected to be finalised in the first quarter of 2023.