Gypsum industry news

BNBM has announced two overseas gypsum wallboard plants since the start of 2022. In Early January 2022 the China-based producer said it was going to build a 40Mm²/yr plant in Thailand as part of a joint-venture with Sinoma International Engineering and its subsidiary Sinoma (Thailand). Notably the unit is also to be equipped with a decorative gypsum line. The estimated project investment is US$55m. Then, in February 2022 BNBM revealed plans to build a 40Mm²/yr gypsum wallboard plant in Bosnia & Herzegovina. This one is a joint venture with Rudnik i Termoelektrana Ugljevik (RiTE Ugljevik), a subsidiary of the local state-run power company. The project will be situated next to the coal-fired power plant at Ugljevik. No surprises then for what source of raw gypsum the wallboard plant is likely to be using! The estimated project cost is Euro50m.

These two projects join a pair of other plants the producer is also cooking up internationally. In mid-2019 it revealed new wallboard plants in Tanzania and Uzbekistan. The former is a 15Mm²/yr plant to be run via a subsidiary. It was reported to be in a construction phase in mid-2021. The latter is a 40Mm²/yr gypsum wallboard plant to be built in the Kokand Free Economic Zone, Fergana Region in Uzbekistan via a wholly-owned subsidiary. So far it is reportedly in the preparation stage. The company also has a number of wallboard plant projects in development at home in China, including plants currently being built at Shuozhou in Shanxi province and Yichang in Hubei province.

During the first half of 2021, BNBM’s operating income rose by 46% year-on-year to US$1.59bn from US$1.09bn. 65% of this was generated from its gypsum wallboard business sales. Overall, parent company CNBM reported gypsum wallboard sales of 2.01Bm2 in 2020 from BNBM and Taishan Gypsum.

A subsidiary of CNBM building production capacity outside of China will sound familiar to those readers who follow the cement industry. The industry has been using the Belt and Road Initiative to move redundant domestic capacity abroad as the local market has become saturated and environmental measures bite. Chinese cement production capacity per capita has seemed extraordinarily high by international norms over the last 20 years. Yet, gypsum wallboard production capacity per capita is a wildly different story. Global Gypsum Directory 2021 data suggests that the US had a rate of 12.7m²/capita compared to 2.4m²/capita in China.

With this in mind it makes one wonder why BNBM is bothering internationally given the market scope at home as China meets its climate commitments. As the move by some western multinational building material companies over the last year or so suggests, the future may lie in light building materials. On the other hand BNBM/CNBM may simply have its eye on the bigger picture. Just like its international competitors, it doesn’t want to miss out on the opportunity for market enlargement or being left behind if the ratio between heavy and light building materials switches. If it really means business, then the next steps could be wallboard plants in Western Europe or even the US. A US-based joint-venture for BNBM might help to make everyone forget the unending legal debacle with Taishan’s imports.

China: Sales revenue from China National Building Materials’ (CNBM) new materials business grew by 28% year-on-year to US$3.36bn in the first half of 2021 from US$2.63bn in the first half of 2020. Adjusted earnings before interest, taxation, depreciation and amortisation (EBITDA) from the segment, which includes gypsum producers BNBM and Taishan Gypsum, rose by 66% to US$873m from US527m. The gypsum wallboard producers reported a combined sales volume increase of 41% to 1.12Bnm² from 0.79Bnm_². The group said that BNBM had also been working on the development of the first domestic automatic edge keel packaging machine for a ‘super large’ production line of gypsum wallboard with an output of 120Mm²/yr.

Overall across all business lines the group’s revenue grew by 14% to US$18.9bn from US$16.5bn in the same period in 2020. Adjusted EBITDA rose by 13% to US$3.98bn from US$3.51bn. Total revenue benefitted from particular gains from its New Materials and Engineering businesses.

US: China National Building Material Company (CNBM) has proposed paying US$248m in one of its on-going legal cases related to alleged defective gypsum wallboard sold by Taishan Gypsum. This latest settlement agreement covers plaintiffs not previously covered by the Amorin Case, those in the Brooke Case and all other property owners with Chinese gypsum board alleged to be attributed to Taishan and connected partners. The settlement is dependent on all parties signing the agreement.

US: Beijing New Building Material (BNBM), Taishan Gypsum and Taian Taishan Plasterboard have reached a settlement agreement of up to US$27.7m in one of its on-going legal cases related to alleged defective gypsum wallboard. This agreement is with not more than 498 plantiffs connected to the Amorin case via the Southern District Court of Florida. Following receipt of the payment the plantiffs have agreed to waive all liabilities with respect to Taishan Gypsum.

China: China National Building Material’s (CNBM) gypsum wallboard sales rose by 1.5% year-on-year to 866Mm² in the first half of 2018 from 853Mm² in the same period in 2017. Its wallboard production remained stable at 874Mm². Average wallboard prices at both of its New Materials division subsidiaries also increased.

The group’s sales revenue from its New Materials division rose by 10.3% to US$1.66bn from US$1.5bn. Its adjusted earnings before interest, taxation, depreciation and amortisation (EBITDA) increased by 30% to US$452m from US$346m. Overall, group sales revenue rose by 22% to US$14bn from US$11.5bn.

The company said that its BNBM subsidiary set up a company, Tanzanian Company Limited, in Tanzania and that BNBM refocused Wanjia Building Materials for the global market

CNBM’s subsidiaries that produce gypsum wallboard include BNBM and Taishan Gypsum.

US: Taishan Gypsum and its owner China National Building Material Company (CNBM) have reached a US$1.98m settlement in one of its on-going legal cases related to alleged defective gypsum wallboard. The Chinese manufacturer says that it has reached settlement with the plantiffs. The case is a third-party claim initiated by original claimants Venture Supply and Porter-Blaine. Following receipt of the payment the plantiffs have agreed to waive all liabilities with respect to Taishan Gypsum.

US: Taishan Gypsum and its owner China National Building Material Company (CNBM) have reached a US$1.38m settlement with Meritage Homes of Florida. According to the terms of the agreement Taishan and its fellow subsidiary Beijing New Building Material (BNBM) have agreed to pay Meritage in instalments by the end of March 2018. In return Meritage has agreed to withdraw all claims and allegations against Taishan Gypsum and BNBM following full receipt of the payment.

China: China National Building Material Company's (CNDM) gypsum wallboard sales volumes rose by 13.1% year-on-year to 1.64Bnm² in 2016. Sales revenue from the group's lightweight building materials section, that produces wallboard, rose by 8% to US$1.12bn in 2016 from US$1.03bn in 2015. The building materials producer said that improved marketing had helped it maintain its lead as the largest wallboard producer in China. The group runs BNBM and Taishan Gypsum.

US: A US federal judge has ruled that Taishan Gypsum Co, a Chinese wallboard manufacturer, must face claims over its allegedly tainted product, which has been blamed for causing foul odours, the failure of appliances and health problems. The ruling means homeowners will be able to pursue claims against the Chinese firm in US courts, increasing the pressure for a settlement similar to that reached between plaintiffs and Knauf in 2011.

Judge Eldon Fallon of New Orleans denied motions by Taishan to dismiss four lawsuits filed by homeowners whose properties were allegedly affected by faulty drywall. Fallon also denied a request by Taishan to vacate a US$2.6m default judgment that he levied against the company in May 2010 after it had failed to make appearances in one of the cases. The ruling is the latest victory for plaintiffs in hundreds of drywall lawsuits that have been consolidated in the New Orleans federal court.

After Fallon entered the US$2.6m judgment against Taishan, the company's lawyers made appearances in the case and argued that the court lacked personal jurisdiction over the company because of its lack of contacts with the United States.

"We believe that the court was in error for all the reasons reflected in our papers and discussed at the hearing," said Joe Cyr, an attorney for Taishan.

China: Beijing New Building Materials has announced that its holding subsidiary Taishan Gypsum will spend more than US$39.3m building two gypsum wallboard plants and one cement retarder project using industrial by-product gypsum.

Taishan Gypsum will build one of its wallboard plants in the Shanghang Jiaoyang industrial park in Longyan City, Fujian Province. The project is estimated to cost roughly US$18.6m, of which US$5.6m will be raised by the company itself and US$13m from a bank loan.