Gypsum industry news

US: Taishan Gypsum Company Limited, which is a 65% held subsidiary of China National Building Materials' (CNBM) 45.2%-owned subsidiary Beijing New Building Material Public Limited Company (BNBM), has refused to participate in a Judgment Debtor Examination in the United States District Court of Louisiana.

Taishan Gypsum has been ordered to pay US$15,000 in attorney's fees, US$40,000 as a penalty for contempt and has been banned from conducting any business in the US as Taishan Gypsum or via its affiliates or subsidiaries until or unless it participates in the judicial process. If it violates the injunction, it will pay a further penalty of 25% of the profits earned for the year of violation.

Canada/US: HIG Capital, a global private equity investment firm, has announced that its portfolio company Harrison Gypsum has acquired JA Jack & Sons, a miner and processor of limestone products. JA Jack owns and operates a quarry on Texada Island in British Columbia, Canada and ships limestone to a processing facility in Seattle, Washington, USA.

"We are excited about the strategic expansion of our operations into the Pacific Northwest," said Paul Harrington, CEO of Harrison Gypsum. "JA Jack not only allows us to grow outside our core markets of Oklahoma and Texas, but also significantly broadens our customer footprint and product portfolio within our expertise of mineral processing. JA Jack has had a long and successful history under the Jack family dating back to the 1940s and we will be sure to serve as great stewards of the business going forward."

US: Continental Building Products (CBP) has announced strong results for the fourth quarter of 2014 and the entirety of the year.

"Our results marked a solid year of progress for our company, allowing us to generate significant cash flows and dramatically improve our balance sheet," said Jay Bachmann, CBP's CEO. "The positive momentum in our business continued into the fourth quarter, with our net sales up by 5.6% and our adjusted EBITDA and operating income increasing by 15.6% and by 35.2%, respectively, reflecting favourable operating leverage driven by our low cost structure. During the full year 2014, we converted the majority of our adjusted EBITDA into free cash flow, which we used to reduce our long-term debt and strengthen our financial position. As we move into 2015, we believe that the construction markets will continue to recover and steadily improve. Amid that backdrop, we believe that our business is well-positioned to continue building on our progress by optimising our revenues and exercising strict cost controls to deliver improved returns and cash flows."

Net sales for the fourth quarter of 2014 were US$121m, up by 5.6% from US$114m in the fourth quarter of 2013. The increase in sales was primarily driven by 6.8% growth in the average mill net price. Wallboard volumes were 627Mft2 compared to 632Mft2 in the 2013 quarter, with flat US volumes offset by a single-digit percentage decline in Canada. Gross profit was US$31.7m, up by 28.6% compared to US$24.6m in the 2013 quarter. The gross margin of 26.2% increased from 21.5% in the prior year quarter, primarily as a result of higher average wallboard mill net prices and CBP's focus on leveraging its low cost structure.

Operating income was US$21.5m, up by 35.2% from US$15.9m in the 2013 quarter. Interest expenses were US$4.6m, down from US$8.2m in the 2013 quarter, reflecting a reduction in the long-term debt and a decrease in the interest rate on CBP's borrowings. Net income during the quarter was US$10.4m compared to US$6.7m in the 2013 quarter. Adjusted EBITDA increased by 15.6% to US$34.5m, compared to US$29.8m in the 2013 quarter.

Net sales for the enitrety of 2014 were US$425m, up by 5.5% from US$402m in 2013. Wallboard volumes increased by 0.9% to 2.18Bnft2 compared to 2.16Bnft2 in 2013. The average wallboard mill net price increased by 6.1% year-on-year. Gross profit was US$94.3m, up by 35.6% from US$69.5m in 2013. The gross margin of 22.2% was higher than the 17.3% margin of the prior year. Operating income was US$60.8m, up by 104% from US$29.8m in 2013. Interest expense was US$29.1m compared to US$23.4m in the prior year. Net income was US$15.9m compared to US$4.9m in 2013. Adjusted net income was US$23.8m compared to US$22.8m in 2013, excluding the impact of nonrecurring costs. Adjusted EBITDA increased by 12.2% to US$115m compared to US$103m in 2013. During the full year of 2014, CBP generated operating cash flow of US$78m, incurred US$5.7m of capital expenditures and used cash on hand for the repayment of US$65.6m of debt.

US: For the second consecutive day on 17 February 2015, fire-fighters responded to Georgia-Pacific Gypsum's plant in Newington, North Hampshire, for a partial roof collapse at a large storage area used to house gypsum for making wallboard, said assistant fire chief Jeffrey LeDuc. Fire-fighters were called to the plant just before 7am, when a structural engineer reported that the roof had collapsed under the heavy weight of deep snow, LeDuc said. Fortunately, the building had been evacuated on 16 February 2015 when a worker heard some kind of sound from the roof. LeDuc said that after the initial evacuation, utilities had been shut off to avoid further possible damage to the building.

US: Gypsum Management and Supply Inc (GMS), a US distributor of wallboard, has signed an agreement to acquire Serrano Drywall Supply in Iowa City, Iowa. Serrano Drywall Supply will become the 11th location under Tamarack Materials, a GMS company with locations in Minnesota, Wisconsin and the Dakotas. The deal marks the strategic entrance of GMS into the Iowa marketplace.

"We are excited about the expansion into Iowa," said Jerry Speights, vice president of the Central Division of GMS. "The combined strength of the Tamarack and Serrano brands will come together in Iowa City, presenting an exciting opportunity to service our customers."

"We are pleased to bring Serrano Drywall Supply into the GMS family," said Mike Callahan, president of GMS. "Their commitment to delivering exceptional quality of service, personnel, products and safety fits with the GMS culture. This partnership provides GMS the opportunity to expand our service footprint in the state of Iowa."

US: USG Corporation has reported fourth quarter 2014 net sales of US$954m, up by 4% from the fourth quarter of 2013, when net sales were US$915m. Its fourth quarter 2014 operating loss was US$24m compared to US$60m of operating profit in the fourth quarter of 2013, primarily due to US$75m of charges for impairments and other related costs associated with its non-core shipping business and US$13m of charges to permanently settle a pension plan in the UK. During the fourth quarter of 2014, net loss attributable to USG was US$53m compared to US$3m in the fourth quarter of 2013.

"I'm pleased with the progress we made towards our 'Plan to Win' during the quarter, delivering strong adjusted operating profit from our operations," said James S. Metcalf, chairman, president, and CEO. "All of our businesses are heading in the right direction and we are well positioned for profitable growth in all of our improving end markets."

USG's adjusted operating profit was US$79m in the fourth quarter of 2014, which includes, among other items, adjusted equity method investment income of US$14m from USG Boral Building Products, compared to an adjusted operating profit of US$75m in the fourth quarter of 2013. Adjusted net income was US$35m in the fourth quarter of 2014 compared to US$22m in the fourth quarter of 2013. Adjusted net income and adjusted operating profit in the fourth quarter of 2014 excluded long-lived asset impairment charges of US$60m and contract termination and loss on receivable charges of US$15m related to the corporation's non-core shipping business, as well as a pension settlement charge of US$13m related to the wind-up of its pension plan in the UK.

USG recorded full year 2014 net sales of US$3.7bn and an operating profit of US$162m, with a net income of US$37m. On an adjusted basis for the full year of 2014, adjusted operating profit was US$353m and adjusted net income was US$168m. For the full year of 2013, net sales were US$3.6bn, operating profit was US$258m and net income was US$47m. On an adjusted basis for the full year of 2013, adjusted operating profit was US$278m and adjusted net income of US$73m.

"In 2014 our adjusted net income of US$168m more than doubled relative to what we generated in 2013, with our USG Boral joint venture contributing significantly to our success," said Metcalf. "While the pace of the recovery is clearly more shallow than what we were anticipating, our trajectory continues to be positive and we are confident that 2015 will outperform 2014."

US: Paul Johnson Drywall of Phoenix, Arizona has bought a 6500ft² office building for a Las Vegas, Nevada location, with plans to hire up to 100 office and field staff members by the end of the first quarter of 2015. Growing demand in local residential construction spurred the branch.

Paul Johnson Drywall's clients include Pulte Homes and Ryland Homes. Both are involved in two master-planned communities set to break ground on their first homes in 2015. Pulte will build at Skye Canyon, an Olympia Companies master plan in northwest Las Vegas. Ryland will build 179 homes on 76,890m2 in the first phase of Cadence, a revived master plan in Henderson that will have 13,250 homes.

Ron 'Chip' Brown, a 32-year veteran of Nevada's wallboard sector, is the company's local general superintendent in charge of construction services, hiring and sales. Lou Eltringham is executive project manager, assisting in opening the new office and managing payroll.

"The uptick in construction employment in Nevada is another signal that it is an opportune time for Paul Johnson Drywall to expand into the market," said president Cole Johnson. "We look forward to providing the Las Vegas area single-family and multi-family builders with reliable, professional wallboard services."

US: Building products distributor ABC Supply has acquired the assets of Wameling Drywall, a distributor of exterior building products, wallboard and insulation in Marcy, New York. Doing business as Gilbert Supply, the branch becomes the newest ABC Supply store and is its first in that market.

"The Utica/Marcy area is poised for growth," said Tom Kuchan, vice president of ABC Supply's northeast region. ABC had formerly been serving the Utica/Marcy area contractors from its branches in Syracuse and Schenectady, New York. "With the addition of a branch in Marcy we will be able to meet their needs more effectively and efficiently," Kuchan said.

ABC Supply is a large wholesale distributor of roofing in the US and one of the country's largest distributors of siding, windows and other select exterior building products. It has more than 490 branches nationwide.

US: Continental Building Products (CBP) has appointed James 'Jay' Bachmann to the position of president and CEO, effective immediately. Bachmann has served as interim CEO since November 2014 and CFO since January 2014. He will continue to serve as CFO in an interim role, pending the appointment of a permanent CFO.

CBP has also announced the appointment of Dennis Romps to the position of chief accounting officer (CAO). Romps will also continue to serve as senior vice president and corporate controller, positions he has held since January 2014.

Bachmann formerly served as CFO at Lafarge USA and co-chief financial officer of Lafarge North America from November 2012 through December 2013. He also held multiple executive responsibilities at Lafarge since 2002, including senior vice president of finance (Investor Relations) of Lafarge SA from January 2008 through October 2012 and senior vice president and controller of Lafarge North America from November 2005 to June 2006. Prior to Lafarge, he worked at Arthur Anderson from September 1990 to April 2002.

Romps previously served as CBP's CFO from August 2013 to December 2013. He formerly served as co-chief financial officer of Lafarge North America from December 2006 until August 2013, while also holding a variety of vice president positions in finance, IT and supply chain of the gypsum division of Lafarge North America from 2005 until August 2013.

US: Eagle Materials has announced the appointment of Michael Haack as chief operating officer (COO), reporting to Steve Rowley, president and CEO. The COO position is a newly-created one in response to the company's significant growth and continued strategic expansion in construction and energy-related markets.

Michael joins Eagle from Halliburton Energy Services, where he enjoyed a 17 year career with successively important operating positions, most recently with the management of Global Operations for Sperry Drilling, a company in the drilling and evaluation division of Halliburton with operations in every major global oil and gas market. He was awarded a Master of Business Administration degree from Rice University and holds a Master of Science degree from Texas A&M University and a Bachelor of Science degree from Purdue University, both in Industrial Engineering.

"We are proud to have such a high-calibre and experienced individual as Michael joining the Eagle team," said Rowley. "His placement in this newly created position is timely given our growth progress and strategic aspirations. Haack's experience will be especially valuable given our growth into energy-related markets, most notably in frac-sand and specialty oil well casing cement. This represents a significant step in the expansion of our strong operating leadership team and is aimed at ensuring the long-term continuity of Eagle's enviable performance track record."