Gypsum industry news

Canada: Saint-Gobain has shared plans to install a US$3.19m waste heat recovery (WHR) system at its Vancouver gypsum wallboard plant in British Columbia. It has secured US$1.12m in funding from the provincial government’s CleanBC Industry Fund for the project. The producer says that the installation will increase the plant’s energy efficiency and reduce its CO₂ emission by 10%.

Saint-Gobain said “This project will help our company to maximise our positive impact for our customers and the communities where we do business, while minimising our environmental footprint. We thank the CleanBC programme for its support, and look forward to many more years of sustainable, state-of-the-art manufacturing in Vancouver.”

UK: Etex has awarded a contract for construction of its new Euro167m Bristol gypsum wallboard plant in North Somerset to McLaughlin & Harvey. The plant will include a post-consumer gypsum recycling facility and is scheduled for commissioning in 2022.

Brazil: Saint Gobain has predicted a 40% year-on-year turnover increase from its Brazilian operations to US$2.63bn in 2021. It said that it expects demand for its products from civil construction to have accounted for 67% of its income for the year.

In 2021, Saint-Gobain invested a total of US$52.6m in its Brazilian operations, consisting of 56 sites. It aims to increase its total income by 15% in 2022 compared to 2021 levels. During the year, it plans to commission a new gypsum wallboard plant at Mogi das Cruzes in São Paulo.

Belgium: Saint-Gobain has appeared on climate charity CDP’s Climate Change A List 2021. The producer says that the listing recognises its environmental ambition and transparency. It has taken ‘significant and demonstrable action,’ including allocating Euro100m/yr until 2030 in capital expenditure and research and development funding to reduce CO₂ emissions. It employs an internal carbon
price for investment decisions, which has risen by 50% to Euro75/t for capital expenditure. For research and development, it is Euro150/t.

Senior vice president human resources and corporate social responsibility Claire Pedini said “This is a recognition of the progress made and the commitment of the group with regard to the fight against climate change. Saint-Gobain is a key player in this respect and demonstrates at all levels its leadership and responsibility: maximising the positive impact for our customers thanks to our solutions, whilst minimising our own footprint as part of our commitment to be carbon neutral by 2050.”

Egypt: Dahab Sinai says that it has commenced pilot production at its 0.18t/yr plaster plant in the Suez region. The company invested around US$18m in building the unit. In early 2019 it was reported that Dahab Sinai ordered a gypsum production plant from Germany-based Claudius Peters. Rowad Tourism holds the 64% majority stake in Dahab Sinai.

US: Saint-Gobain plans to invest a total of US$400m in expansions to its operations including gypsum operations at four US sites. The group says that the sites are located in California and the Southeastern US. It said that the new capacities will apply the most advanced available technologies for industrial performance, safety and sustainability. This will reduce waste by 50% and CO2 emissions by 20% from current levels, according to the company.

Saint-Gobain said it hopes that the investments will strengthen its leadership in North America and accelerate its growth in the region by enriching its comprehensive range of solutions for light and sustainable construction.

Australia: Cohiba Minerals has received notification that it has successfully secured a 5-year extension of its exploration licence for its Pyramid Lake gypsum mine in south-western Western Australia. The new lease will expire on 4 July 2026.

The company says that it has recommenced its application for a mining lease for the high-grade area of the Pyramid Lake mine, which is not covered by its present lease. It says that it had previously delayed the process due to a change in its application conditions.

Cohiba Minerals previously announced the planned expansion in December 2020 as part of a countrywide expansion of its extraction activities, towards which it was raising US$1.5m through a share purchase plan.

Denmark: Gypsum wallboard cutting robot producer Kobots is preparing to seek external investment via UK-based equity crowdfunding platform Seedrs. The supplier is seeking to raise Euro1.4m to fund international expansion. The company launched its Amigo robot in 2020. It was developed by Danish carpenter Peter Hartvigsen to automatically cut drywall using measurements entered in a phone app.

Amigo robots are currently delivering on a 40,000m2 gypsum wallboard cutting contract for the Lighthouse housing development in Copenhagen. The supplier says that its equipment eliminates the dustiest task in gypsum wallboard preparation for construction work. It has already secured a partnership with Australia-based James Hardie.

Developer Peter Hartvigsen added “Any company that has had a demo of Amigo has either purchased or leased the robot.”

Tunisia: Prime minister Youssef Chahed has met with Alexander Knauf, the chairman of Germany’s Knauf. Knauf plans to invest Euro80m and create over 300 jobs in gypsum projects based in the governates of Tataouine and Sidi Bouzid, according to African Manager. Knauf has operated a plaster business in the country since 2004.

US: The commissioners of New Hanover country in North Carolina have approved a US$0.35m incentive package for National Gypsum to open its Wilmington wallboard plant. The package will be offered over five years if the wallboard producer meets benchmarks that include investing US$25m in the plant and hiring at least 51 people at the site, according to the Star News newspaper. The city of Wilmington is also considering offering a package of US$0.23m. However, pollution concerns have been aired at public hearings about re-starting the plant.