Gypsum industry news

UK: Logistics company AV Dawson has signed a deal with British Gypsum to import materials for gypsum wallboard and plaster production. Raw materials will be imported through AV Dawson’s Teesside marine terminal in Middlesbrough and then transported by train to British Gypsum’s operations in the East Midlands. The deal will see AV Dawson invest over Euro2m in new facilities and equipment, including a new canopy to stores import materials. The deal will also create 10 new jobs at AV Dawson.

UK: British Gypsum has appointed Stacey Temprell as Marketing Director and Paul Lake as Sales Director. Both directors will work together to develop and roll out plans for the company’s range of products and services.

Temprell was previously responsible for supporting the development of Saint-Gobain’s Habitat strategy in the UK and Ireland, leading its marketing function. She first joined the Saint-Gobain Group with British Gypsum, where she had responsibility for the Gyproc range of plasterboards and plasterboard accessories and managing the product range transition to meet new building regulations, before moving into the role of Residential Market Manager.

Lake previously led the Ecophon organisation in the UK and Ireland. He brings to the role experience in both sales and general management at Ecophon and latterly as Business Units Director responsible for Saint-Gobain Ceilings for the UK, Ireland, South Africa and Benelux countries.

UK: British Gypsum has completed a Euro7.4m upgrade of its Barrow-Upon-Soar gypsum mine. The investment is expected to secure supplies of gypsum to produce gypsum wallboard for 20 years at the company's production sites at East Leake in Nottinghamshire and Fauld in Staffordshire, and at British Gypsum's sister business Saint-Gobain Formula based at Newark, according to the Loughborough Echo. The upgrade will allow the mine to be expanded using conveyors, fans and other mining equipment.

UK: Nottingham County Council has granted permissions to the Marblaegis Mine near British Gypsum's East Leake wallboard plant to operate for a further 17 years. The mine was originally licensed to operate until the end of 2025 but can now operate until 2042.

"The phasing out of coal-fired power stations means we have reducing access to synthetic gypsum or desulphogypsum, also called DSG, an important by-product we have been recycling into plasterboard since the early 1990s. We need to counteract this reduction in DSG output by increasing supply from mined and quarried natural gypsum as well as continuing to support plasterboard recycling programmes," said Jeremy Elvins, minerals and estates manager at British Gypsum to Inside Media.

The mine has an installed production capacity of 600,000t/yr but only 250,000t/yr is extracted at present. The mine supports 26 full-time staff at present although the nearby wallboard plant employs 264 staff and 125 contractors.

UK: British Gypsum has launched its Gyproc Habito plasterboard product to the retail sector. The plasterboard features a high-strength core that provides strength, durability and fixability. The product is intended to help create durable and robust commercial spaces, while improving design flexibility. Due to its strength it is being targeted at high traffic retail spaces where interiors are frequently redesigned.

"Retail is a sector that's constantly evolving to meet customer needs and requirements, so flexibility is crucial on any project. There is a lot of time pressure during construction to get a store open as quickly as possible. Due to a reduced need for patressing, Gyproc Habito speeds up the installation process in addition to providing the freedom to fix heavy items anywhere," said Paul Campbell, Head of Product Marketing at British Gypsum.

UK: British Gypsum has released plans to use natural gypsum instead of synthetic gypsum at its Sherburn-in-Elmet wallboard plant in North Yorkshire. The company wants to extend its mill building to aid the conversion as well as make some minor logistical changes at the site. The details were released as part of a planning application made to the local council, according to the York Press. If approved, British Gypsum says that the conversion will safeguard 130 jobs at the plant.

According to the planning statement, the current forecast for synthetic gypsum supply to the Sherburn plant projects that in late 2017 or early 2018, the plant's ability to continue manufacturing would be under threat. The plant is currently unable to grind natural gypsum rock on-site and operates solely on the use of desulphurised gypsum supplied from the Drax Power Station. The statement claims adequate and appropriate infrastructure is in place to meet the needs of the proposed development, including appropriate drainage to ensure there would be no increased risk of flooding from surface water run-off. It adds that the proposed development will be energy efficient and minimise energy consumption.

UK: British Gypsum has partnered with contractor Willmott Dixon to enhance its existing site quality course with a bespoke training programme. As part of a new approach to industry training, British Gypsum built a custom made, full-scale construction site known as the 'Recapping Zone', in which Willmott Dixon employees were tasked with locating over 40 staged faults that could occur in real life scenarios on projects.

British Gypsum took a similar approach to that of a real-life build when constructing the zone, consulting with architects, designers and course facilitators. At present, 436 Willmott Dixon employees have completed the course, and a refresher programme will be run to recap and update the training.

"We worked in close collaboration with Willmott Dixon to deliver the course and also train staff to deliver the course themselves. We combined traditional training methods with hands-on activities to help Willmott Dixon employees take a more practical approach to training in a realistic scenario," said David Hall, National Technical Academy Manager for British Gypsum. "It is our aim to provide the next generation of installers in the interiors sector with information about the latest systems and techniques."

UK: British Gypsum has revealed the winners of its National Trophy Awards, which aim to celebrate craftsmanship and skills in using traditional plaster and modern plasterboard systems.

Now in its 10th year, the awards recognise the contribution that contractors make to the UK construction industry on a daily basis, with accolades presented to the following developments across six categories:

• Norwich Enterprise Centre (Innovation and Sustainability)
• Five Pancras Square, London (Plasterboard)
• Resort World, Birmingham (Commercial)
• Michael Sobell Sports Centre and School, Aberdare (Education, Hospitality & Healthcare)
• Great Minster House, London (Residential)
• Whitworth Art Gallery, Manchester (Plaster)

"The winning projects were selected due to their commitment to addressing common issues in the construction sector such as reducing carbon, overcoming poor acoustic performance and extending maintenance cycles," commented Alastair Bell, Managing Director of British Gypsum.

The winners will to join more than 33 different countries as UK representatives in the Saint-Gobain Gypsum International Trophy Awards in Prague later in 2016.

UK: As part of the 350th Anniversary Celebrations of French building materials group Saint-Gobain, time capsules filled by more than 30 Saint-Gobain brands have been buried at the company's UK Headquarters in Binley, West Midlands followed by the unveiling of a specially-commissioned landmark sculpture designed by architectural students at the University of Nottingham.

The time capsules have been collected from brands across the country, including British Gypsum, Jewson and Celotex, and have been filled with products and innovations from each brand, as well as mementos from current employees.

Richard Halderthay, director of communications at Saint-Gobain UK and Ireland, said, "We hope that when our future colleagues, the 18th generation of Saint-Gobain employees, unearth these capsules in 100 years, they will see how our employees were innovators of the time. This is a great opportunity to celebrate our history as well as share our vision for the future."

UK: Saint-Gobain's British Gypsum is making it easier for specifiers and architects to identify environmental performance with the launch of seven new Environmental Product Declarations (EPD) that cover nine products.

As part of its aim to give environmental transparency and make it easier for specifiers to gather evidence for building certification schemes, such as BREEAM, LEED and SKA, British Gypsum has introduced additional EPD to its Thistle plaster range. These include declarations for Thistle BoardFinish, MultiFinish, BondingCoat, Browning, Universal OneCoat, DuraFinish, SprayFinish, ToughCoat and HardWall.

The EPDs were externally verified for the Thistle plaster products following a robust Life Cycle Assessment (LCA), which calculated the environmental impact of each product throughout its lifecycle. The LCA considers a range of factors, including the effect of raw materials, manufacturing process, installation, performance in use and recycling capabilities.

"As our EPDs are based on clearly-defined EU-wide rules and regulations, our customers can be confident in the knowledge that they are receiving reliable indicators, allowing them to make an informed decision when planning or delivering a project," said Heidi Barnard, sustainability leader at British Gypsum. "We're currently the only UK plaster manufacturer to offer EPDs, but we recognise the importance of giving our customers greater transparency, especially in our industry, where sustainable practices are becoming more rigorous on an almost daily basis."