Gypsum industry news

Belgium: Saint-Gobain has appeared on climate charity CDP’s Climate Change A List 2021. The producer says that the listing recognises its environmental ambition and transparency. It has taken ‘significant and demonstrable action,’ including allocating Euro100m/yr until 2030 in capital expenditure and research and development funding to reduce CO₂ emissions. It employs an internal carbon
price for investment decisions, which has risen by 50% to Euro75/t for capital expenditure. For research and development, it is Euro150/t.

Senior vice president human resources and corporate social responsibility Claire Pedini said “This is a recognition of the progress made and the commitment of the group with regard to the fight against climate change. Saint-Gobain is a key player in this respect and demonstrates at all levels its leadership and responsibility: maximising the positive impact for our customers thanks to our solutions, whilst minimising our own footprint as part of our commitment to be carbon neutral by 2050.”

US: Saint-Gobain plans to invest a total of US$400m in expansions to its operations including gypsum operations at four US sites. The group says that the sites are located in California and the Southeastern US. It said that the new capacities will apply the most advanced available technologies for industrial performance, safety and sustainability. This will reduce waste by 50% and CO2 emissions by 20% from current levels, according to the company.

Saint-Gobain said it hopes that the investments will strengthen its leadership in North America and accelerate its growth in the region by enriching its comprehensive range of solutions for light and sustainable construction.

Belgium: Etex’s 2020 Sustainability Report has recorded the company’s progress towards its sustainability goals under four headings. Under the heading ‘carbon neutrality,’ it produced and purchased 72% of its electricity consumption renewably, compared to 14% in 2019. Under ‘health, safety and wellbeing,’ its lost-time accidents per million working hours fell by 36% year-on-year to 1.4 from 2.2. Under ‘waste management and circularity,’ it reduced its waste generation by 8.9% to 254Mt from 278Mt and reduced the share of its waste sent to landfill to 18% from 26%. Lastly, under ‘diversity and inclusion,’ 28% of the company’s newly hired staff were women, compared to a group total share of 19%.

CEO Paul van Oyen said “At Etex, we have a clear commitment to helping build a better, sustainable future. We seek to offer holistic value to our customers, employees, shareholders and other stakeholders, as we continue to decouple our growth from environmental and social impacts. To help achieve this, we focus on lightweight materials and prefabricated construction. These methods offer advantages such as reduced raw material use, energy consumption, waste and emissions. Even more, they contribute to enhanced long-term circularity by creating opportunities for deconstruction, reuse and recycling.”

France: Saint-Gobain has launched Grow & Impact, a new strategic plan to increase profitable growth. The plan consists of new annual financial targets for 2021-2025, including organic sales growth of 3 - 5%, an operating margin of 9 – 11%, a free cash flow conversion ratio above 50%, a return on capital employed of 12 - 15% and an annual dividend payout ratio representing 30-50% of recurring net income. The company also announced a Euro2bn share buyback programme for 2021 – 2025.

Saint-Gobain has forecast full-year energy and raw materials costs of Euro1.5bn, up by 36% from its previous estimate of Euro1.1bn. Euro1.1bn (73%) of the new estimate is forecast for the second half of 2021. The group said that it will need a positive price impact of around 6% over the full year and of 8% in the second half of 2021 in order to offset this. CEO Benoit Bazin said “The Group will build on the success of its new local organisation and its multinational culture driven by performance and by proximity to its customers, in order to benefit fully from strong growth on its underlying markets. By capitalising on innovation and the power of data to enrich our range of solutions, Grow & Impact will enable us to outperform our underlying markets and maximise our positive impact in numerous areas.” He added “Our vision is to become the worldwide leader in light and sustainable construction. In a world moving towards net-zero carbon, Saint-Gobain aims to provide a full range of solutions that address three major issues of our time: drastically reducing the 40% of CO2 emissions linked to construction, protecting natural resources and facing the challenge of rapid urbanisation in emerging countries.”

Norway: France-based Saint-Gobain plans to upgrade its 13Mm²/yr Fredrikstad gypsum wallboard plant in partnership with state-owned sustainable energy agency Enova. The Euro25m upgrade will expand the plant’s production capacity by 40% and make it, what the producer says, is the world's first carbon-neutral plasterboard plant. One feature of the plan is electrification of the currently gas-powered production process. The upgrade will be completed in early 2021.

Saint-Gobain is considering implementing the net-zero CO₂ plant project across others of its gypsum wallboard plants.

US: Saint-Gobain in the US has entered into a 12-year Power Purchase Agreement (PPA) with Invenergy, a leading privately held global developer and operator of sustainable energy solutions, for 120MW of the 250MW Blooming Grove Wind Farm capacity in McLean County, Illinois, which recently began operations.

This agreement is the largest renewable energy deal to date for Saint-Gobain and is a key milestone in supporting the group's target to reach net-zero carbon emissions by 2050. The associated Renewable Energy Certificate System (RECS) represents 40% of the Group's CO₂ emissions from electricity in the US, resulting in a 21% reduction of Saint-Gobain's overall carbon footprint (scope 1 and 2) in the US.

With this agreement and other ongoing projects, the share of renewable electricity within Saint- Gobain's worldwide electricity consumption, will double in 2021, from 18.9% in 2020.

France: Saint-Gobain is among 157 businesses which signed a letter to European Union (EU) members’ governments urging the enactment of higher 2030 greenhouse gas emissions reduction targets. The letter calls on all EU leaders to target a reduction of 55% by 2030 in line with the European Green deal.

Chair and chief executive officer (CEO) Pierre-André de Chalendar said, “The right decisions now can help create and protect healthy, thriving and fair communities and secure a roadmap for a prosperous economy. From a business and investor perspective, clarity on the net zero transition pathway and timetables for each sector - as well as policy that enables substantial investments in carbon neutral solutions - is essential. This in turn would provide us with the confidence needed to invest decisively at the necessary pace and scale to reduce emissions, create decent green jobs, drive innovation, and accelerate the rebuilding of a resilient zero carbon economy."

UK: Global not-for-profit organisation CDP has included Saint-Gobain on its Climate Change A-List 2019 for environmental transparency and performance aimed at facilitating a zero-net carbon economy. Only a handful of industrial producers achieved inclusion on the list, including US-based insulation producer OwensCorning and Germany’s HeidelbergCement and steel producer Thyssenkrupp. The company said that the listing commended its ‘ambitious commitment made in 2019 to achieve net zero carbon emissions by 2050, in line with the +1.5°C warming scenarios.’

Germany: Scientists have observed tailor-made specialist micro-organisms directly 'feeding' on CO2-containing flue gases from lignite-fired power stations, in what is being described as a 'very promising' initial result of a research project run by RWE Power and Brain AG. The research may have interesting implications for the gypsum industry, which already uses desulphurised flue gas.

The joint project, which has been running since January 2010, aims to convert CO2 into biomass or directly into secondary raw materials with the help of micro-organisms bred to explore innovative CO2 conversion and synthesis pathways. The ultimate aims of the project are to produce industrially-usable products. These are likely to include insulation and construction materials.

"Our pioneering work in the search for biotechnological CO2 conversion solutions bears first fruit," said Dr Johannes Heithoff, head of research and development at RWE Power. "We continue to lead the efforts to protect the climate."

The work is being carried out at the Coal Innovation Centre located at the Niederaussem power plant, which hopes to produce scaleable solutions to reducing emissions from coal-fired power stations. If such solutions can be found, the gypsum industry may find that desulphurisation of flue-gas moves into competition with the production of insulation materials or other chemicals.