Gypsum industry news

Canada: Bob Bruce of Innogyps has announced that Robert Morrow has joined Innogyps as a partner. Innogyps says that Rob brings with him North American, European and Australasian regional experience and gypsum and construction products business experience with CertainTeed (BPB), Genstar Corporation and Arthur Young (Ernst & Young).

In addition to his undergraduate degree in commerce, Rob is a chartered accountant and has operations experience in supply chain and mining, business strategy and leadership development. Inogyps says that his diverse set of skills will assist Mark Flumiani and the rest of the team in providing an organisation to meet customer needs.

US: The Gypsum Association, the gypsum industry association for North America, has announced that Stephen H Meima has assumed the position of Deputy Executive Director / Chief Operating Officer. The association said that, in this role, Maima would help strengthen the organisation as the gypsum wallboard industry's pre-eminent resource for leadership, education and objective expertise.

"I'm looking forward to working closely with Gypsum Association Executive Director Michael Gardner, the Board of Directors and committees and the staff to promote the value and sustainability of gypsum board and gypsum panel products," said Meima. "I am, indeed, eager to help advance the development, growth and general welfare of the gypsum industry in the US and Canada."

Michael Gardner praised Meima's extensive background in marketing and building materials management. "This position will contribute significantly to the Gypsum Association's ability to meet the challenges of representing a building materials industry as the economy continues to recover," said Gardner. "Steve's strong industry background and his experience in sustainability issues impart a substantial talent to our organisation."

Canada: The NuGyp Corporation is entering into discussions with major equipment suppliers, plasterboard manufacturers and other plaster product manufacturers in the gypsum industry in order to commercialise its patented technology for gypsum, 'The NuGyp Process,' which enables major savings in water consumption and operating costs in plaster production.

The technology, which was voted Best New Product at the Global Gypsum Conference & Exhibition in 2010, has now been proven at full commercial scale and the company's directors believe that it will best be exploited by and benefit a major organisation with established resources, expertise and international distribution networks.

The company has been approached during the development process by a number of interested parties and has now decided formally to offer the technology for sale or possible joint venture.

North America: CertainTeed Gypsum, a Saint-Gobain subsidiary, has announced that UL Environment Inc. has completed its independent Environmental Claims Verification (ECV) process for products manufactured at five of its sites in North America. The company says that the move demonstrates a strong commitment to environmental responsibility and transparency.

UL Environment's ECV process has been completed for products manufactured at CertainTeed's Cody (Wyoming, US), Vancouver (British Columbia, Canada), Toronto (Ontario, Canada), Seattle (Washington, US), and Moundsville (West Virginia, US) manufacturing facilities. Specifically, UL Environment confirmed the pre- and post-consumer recycled content, origination of source materials (and adherence to ASTM D 3273 mould-resistance standards, if applicable) for 19 CertainTeed products. The validation process is currently underway for products manufactured at the company's remaining North American plants.

"CertainTeed has taken a unique approach by seeking validation for environmental product claims based on the specific plant in which they are manufactured," said Steve Wenc, president of UL Environment. "This demonstrates CertainTeed's commitment to providing detailed product information and an unprecedented level of transparency."

"Third party verification of environmental claims is a critical component of today's green building culture, as it provides independent evaluation and enhanced transparency," said John Donaldson, president of CertainTeed Gypsum. "CertainTeed has made significant strides in ensuring that building and design professionals have access to sustainable, high-performance gypsum products that help them to achieve their goals in the responsible development of our built environment."

Canada: Georgia-Pacific has idled its Cape Breton gypsum mine in Nova Scotia due to the weak US dollar and low demand for wallboard in the US. The company is laying off 34 workers at the site whilst retaining eight others as a skeleton staff.

Georgia-Pacific told its workers on 2 December 2011 that it will indefinitely idle operations at its Sugar Camp quarry. "This is not a closure or a shutdown; it's an indefinite idle," said company spokesman Eric Abercrombie. "This is purely a business decision to idle the facility based on the North American market conditions and the weaker US dollar."

Georgia-Pacific had 73 employees in Cape Breton until the autumn of 2011. The Sugar Camp operation has been open since 1962. In December 2011 USG permanently closed the Fundy Gypsum mine in Hantsport, Nova Scotia.

Canada: USG has announced that it permanently closing the Fundy Gypsum mine in Hantsport, Nova Scotia. 50 people were working at the mine until it was idled earlier in 2011. The Hantsport mine had been producing gypsum since 1934.

Robert Williams, spokesman for USG, said that the decision to close is a direct result of weak demand for USG's flagship wallboard Sheetrock® in the United States. because of the ongoing housing recession. He said being a stand-alone mine an expensive freighter ride away from USG's four US manufacturing plants also hurt the Hantsport mine's viability. Williams said finding another buyer will be difficult.

"The main use for gypsum is gypsum wallboard,"' he said. "It is unlikely that anyone else would have an appetite for it."

The company once employed hundreds of people and spent US$50m in the 1990s to upgrade the Hantsport operation.

Canada: Cabot Gypsum has relaunched gypsum production at a previously closed facility in Cape Breton, Nova Scotia. The company has taken over the plant previously owned by Federal Gypsum, which shut down and went bankrupt in 2008.

Sales manager Reg MacLeod said that Cabot Gypsum acquired the plant's assets earlier in 2011 and is leasing the facility from the government of Nova Scotia. MacLeod says the firm expects significant job growth in about a year after the company becomes better established. He wouldn't say how many workers are currently employed at the plant. The factory is currently providing its product throughout the region, with materials being delivered primarily to building supply dealers.

According to the Global Gypsum Directory 2008-2009, the former Federal Gypsum plant on the same site had a capacity of 25.55MM²/ yr before it closed in 2008.