Gypsum industry news

Peru: Etex's Eternit aims to double Peru's demand for wallboard construction systems, having invested some US$35m in its new, modern plant on the Huarochiri industrial estate in Lima, which was inaugurated recently.

The new plant will produce 12.2Mm²/yr of wallboard. National demand for wallboard in Peru is 10Mm²/yr, although this segment is growing at an estimated annual rate of 20%/yr. Eternit is already looking at a first expansion in 2020. The company will now focus on the residential sector, where there is huge potential for growth. Consumption of wallboard systems per capita ranges between 6m² and 8m² in developed countries, compared to 2.8m² in Chile, 0.6m² in Colombia and <0.3m² in Peru. Eternit aims to double this figure by 2018 or 2019. Currently, excess wallboard production from Peru is exported to Ecuador and northern Chile, where there is higher wallboard demand.

Colombia: Etex has appointed Agustin Cozzi as the top manager in Gyplac, a manufacturer of plasterboards based in Cartagena. The change follows the retirement of Felipe Montes after 23 years as head of Skinco Colombit. Mauricio Lopez, who was previously a manager at Gyplac, has become the top manager of Skinco Colombit, a firm with a factory for fibre cement products in Manizales. Miguel Fernando Rangel has been appointed as Etex's new top manager at the helm of Ceramica San Lorenzo, a manufacturer of floor and wall tiles in Sopo.

Belgium: Etex Group has reported a 1.9% year-on-year drop in sales revenue to Euro3bn in 2014. Earnings before interest, taxes, depreciation and amortisation (EBITDA) fell by 11.6% to Euro226m from Euro234m. It attributed the decline to a poor second half, which was hit by a slowdown in public and private investments, poor exchange rates in South America, slowing growth in emerging markets and recession-like conditions elsewhere.

In its outlook Etex anticipates that cyclic fluctuations will continue to appear in all of its markets throughout 2015. Emerging markets are expected to show minor growth, while the fundamental situation in Europe, and particularly in France, needs to improve further. "Overall results are expected to be stable", says Paul Van Oyen, CEO of Etex.

Belgium: Etex has announced that from 1 January 2015, a new leader will take the helm. Fons Peeters, the current CEO of Etex, will retire at the end of 2014 after 41 years with Etex, the last four of which he was CEO. Paul Van Oyen, currently the head of the Promat Division, will take over his role.

"On behalf of the board of directors, I would like to thank Fons Peeters for his immense dedication during his long career at Etex," said chairman of the board, Jean-Louis de Cartier de Marchienne. "His exceptional guidance proved to be an important added value for our company and ought to be an inspiration to all of us, since he helped to shape Etex as we know it today."

On 1 January 2015 Paul Van Oyen will take up the position. Before joining Etex, he worked for several years as a researcher and technologist. His career at Etex spans 24 years, during which period he gained both expertise and experience in different regions and different divisions of the company. Business development manager and head of the Eastern European business are some of his past roles. He has been developing Promat, Etex's high-performance insulation and passive fire protection division, since 2011. Paul Van Oyen has been appointed until the end of 2021 with the mission of pursuing further Etex's ambitious long-term strategy, which focuses on both internal and external growth.

"In order to trigger organic growth, Etex will maintain its capital expenditure programme with yearly investments of about Euro200m," said Jean-Louis de Cartier de Marchienne. "At the same time, the group will further reduce its debt, aiming at a debt ratio below two, which should open up future growth possibilities. In light of these ambitious plans, the board of directors and Etex's 17,500 employees wish Paul Van Oyen every success in guiding Etex on a path of continuous growth."

Peru: Wallboard producer Eternit, which is owned by Etex, will inaugurate its 12,000Mm²/yr capacity wallboard plant under the Gyplac brand in Huarochiri, Peru, in March 2015. Investments in the new infrastructure have reached the US$33m. Eternit sees opportunities in the residential segment, while any excess production will be exported to Ecuador, Bolivia and Central America.

All Eternit operations will be concentrated in Huarochiri by 2019. Gyplac wallboard sales are expected to grow by 20%. Eternit company sales of more than US$210m are projected in Peru during 2014, 8% more than in 2013. Revenues are expected to double in the next five years. Other product lines could be incorporated from 2018 if operations prove to be successful. Eternit, which controls 45% of the Peruvian wallboard market, is introducing Equitone and Promat products as well.

Brazil: Etex has started the construction of a new wallboard plant in Santa Cruz, Rio de Janeiro with an investment of Euro60m. The plant will open in mid-2015.

"The investment enables Etex to expand its footprint in Latin America, an emerging market of strategic importance. Brazil plays a leading role in the economic development of the region. The country's wallboard market is growing rapidly, at twice the rate of the construction industry,'' said Fons Peeters, Etex's CEO.

Construction work for the new plant started on 31 March 2014. An estimated 150 employees will manufacture three types of high-performance wallboard: standard, humidity-resistant and fire-resistant. The plant will serve markets in the south and southeast regions of Brazil. The new plant will be Etex's third wallboard production facility in the country joining its existing plants in Pernambuco state.

UK: Siniat has invested more than Euro300,000 in the construction of a new laboratory facility at its manufacturing plant in Portbury, Somerset.

The lab provides a high-specification environment for Siniat's production, maintenance and quality assurance teams and has enabled it to consolidate all three functions, which were previously based in different parts of the site, in one central, integrated location at the heart of the plant. Construction work began in May 2013 and is now complete, with the lab fully operational.

The facility will also act as an area where Siniat can welcome customers and other visitors to discuss its latest innovations and demonstrate key product performance capabilities such as fire and water resistance.

The project is just one step in a long-term vision for improving the site, says Stephane Mettavant, Plant Manager. "We've embarked on an ambitious programme of change for our Bristol plant since becoming Siniat (in October 2012). It's focused on improving facilities for our customers and our employees and creating an environment in which we can share our expertise."

"The programme has already delivered tangible results and helped us to streamline our processes throughout the plant," said Mettavant. "We have been successful in reducing the number of customer complaints we receive to industry-leading levels and the new lab represents the next stage of reinforcing that quality assurance.

Siniat was formerly known as Lafarge Plasterboard. It was acquired from Lafarge by Belgium's Etex group at the end of 2011 and began trading as Siniat in October 2012.

Belgium: Jean-Pierre Hanin joined Etex as its new Chief Financial Officer (CFO) on 1 September 2013. He succeeds Frédéric Deslypere, who becomes Division Director Latin America.

Hanin, age 47, has held various executive functions in the Belgian Lhoist Group, a producer of lime and dolomite. Following several years as CFO, he became its Chief Executive Officer (CEO) in 2011. Prior to Lhoist, he worked as an attorney in different law firms. In his function as CFO of Etex, Jean-Pierre Hanin will be a member of the Executive Committee.

Frédéric Deslypere, age 51, started as working for Etex as a Legal Advisor in 1991 and built up experience as Group Tax Advisor, as Finance Director for the Central & Eastern Europe Division and as Secretary General of Etex, responsible for legal and tax matters. In the past five years, Frédéric held the function of CFO at Etex. In his new role he will continue to be part of the Executive Committee. Deslypere will succeed the existing Division Director Latin America, Jorge Bennett, on 1 December 2013 after a handover period.

Belgium: Etex Group has reported that its net profit fell by 63% year-on-year to Euro69m for the fist six months of 2013 from Euro89m for the same period in 2012. Sales fell by 6.5% to Euro1.48bn from Euro1.59bn. Etex's earnings before interest, taxes, depreciation and amortisation (EBITDA) fell by 13.9% to Euro190m from Euro221m. The building materials group blamed a harsh winter in Europe and weak market conditions.

"Bad winter conditions in Europe affected our half year results, particularly in Eastern Europe. Etex continues its debt reduction programme by selling non-used assets and divesting non-core businesses. At the same time, we are investing in promising growth markets," said CEO of Etex, Fons Peeters.

In early August 2013 Etex announced that it was investing Euro25m in Siniat's French polystyrene factories to strengthen its market position in polystyrene backed plasterboards. It also expected that its CO₂ emission would drop due to a shorter distance between production sites and the market.

For the remainder of 2013 Etex expects 'slightly' better results than in 2012 due to its growth in the dry construction market.

Belgium: Etex Group reports that its revenue rose by 38% to Euro3.17bn in 2012 compared to Euro2.30bn in 2011. The building materials group said that the stable revenue reflected some volume losses with sustained margins.

"Despite the economic circumstances, Etex performed well in 2012. The free cash flow generated will enable us to continue to invest substantially in promising segments," commented Fons Peeters, CEO of Etex.

Etex's operating income rose by 65% to Euro290m in 2012 from Euro176m in 2011. Its profit rose by 73% to Euro152m from Euro88m.

In 2012 Siniat's European gypsum business was integrated within Etex, making the group's Cladding and Building Boards the biggest of Etex's four business segments. This segment saw its revenue rise from Euro614m in 2011 to Euro1.46bn in 2012.

By region for its gypsum business, Etex noted in its annual report that Western Europe was affected by difficult macro-economic conditions, particularly in France. In Eastern Europe, Poland and Ukraine saw stable market demand and Romania and the Balkan states had investment to support growth. Siniat Latin America showed 'good' progress in 2012 with investments in Brazil and Peru on the way.