Gypsum industry news

India: NTPC has ordered flue-gas desulfurisation (FGD) systems from Japan’s Mitsubishi Hitachi Power Systems for its Mouda-II and Rihand-II & III coal-fired power plants. This is the first order of a limestone-gypsum FGD system for the Indian market, according to JCN Newswire. The installations are scheduled for completion in 2021 and 2022 respectively. No value for the order has been disclosed.

These projects are ordered through MHPS' Indian subsidiary and included engineering, procurement, and construction (EPC) arrangements. The order comprises two 660MW units for the Mouda-II plant, and four 500MW units for the Rihand-II & III plant, for a combined output of 3320MW. The FGD systems will be additional installations to the existing power generating facilities, supporting the design of a spray-type desulfurisation system handled by MHPS' Indian subsidiary.

Germany: Gebr. Pfeiffer says it is planning to use its TRT Triplex dryer to partially calcine gypsum. Testing at the Gebr. Pfeiffer test station has yielded ‘positive’ results and further installations are being considered to explore the concept. The product uses the uniflow principle, where both material and hot gasses flow in the same direction and pass through the dryer tubes from the centre outwards.

The engineering company has received an order for a TRT 5000/8.0 Triplex dryer from Shree Cement in India. The dryer will be used to dry flue gas desulphurisation (FGD) gypsum from a captive coal-power plant for use in cement plants. In the planned dryer plant the moisture of the FGD gypsum will be reduced to a residual moisture of <2%. Artificial gypsum from the dryer will be used at other cement grinding plants in the country. The 50t/hr dryer will be installed at the end of 2018 and is expected to start commercial operation in mid-2019.

India: USG Boral has held a ground breaking event for a new 30Mm² gypsum wallboard plant that it is building at Sri City in Andhra Pradesh. The project has an investment of US$39m. The new plant will be operated by local subsidiary USG Boral Building Products India. The site is expected to become operational by the end of 2019. It will create over 100 new jobs. It joins USG Boral’s 9Mm² wallboard plant at Khushkhera, New Delhi.

"This facility offers us the ability to significantly increase our operations in India and provide our customers in the region with the best plasterboard products," said Frederic de Rougemont, the chief executive officer (CEO) of USG Boral.

India/Pakistan: Raw gypsum exports are growing at the Wagah border crossing between Pakistan and India. Around 3000t/day or 80 trucks of gypsum cross the border into India, according to the Nation newspaper. Exports have been increasing due to demand from Indian importers. Most of the commodity is used to make cement although it is also used to produce fertiliser and make plaster products such as gypsum wallboard.

Germany: Schenck Process has signed an agreement to buy Raymond Bartlett Snow from the Arvos Group. The acquisition is expected to close on 29 June 2018. No value for the deal has been disclosed.

Raymond Bartlett Snow designs and builds size reduction, classification and thermal processing equipment. It operates locations in the US, India and Brazil, all of which will become part of the Schenck Process Group.

India: USG Boral has appointed Sumit Bidani as the chief executive officer (CEO) of its Indian operations. He will also be responsible for developing the growth strategies and expansion of USG Boral across South Asia, according to Dataquest.

Sumit is a graduate from the Indian Institute of Technology, Madras and a post-graduate from XLRI, Jamshedpur. Prior to his role at USG Boral, Sumit was the Managing Director at Formica India and has held senior positions in global companies such as Colgate Palmolive, General Mills, and Shell Lubricants.

USG Boral India operates two plants in the country: a plasterboard and metal plant in Khushkhera, New Delhi and a joint compound and putty plant in Chennai.

India: FACT - RCF Building Products (FRBL) plans to double production of its Gypwall product. The decision follows the Kerala Mission Livelihood Inclusion and Financial Empowerment housing scheme’s approval of Gypwall, according to the Hindu newspaper. The state government aims to build 430,000 houses in five years.

FRBL, a joint venture between FACT and Rashtriya Chemicals, produces Gypwall, a load bearing prefrabicated walling system. It consists of gypsum plaster reinforced with glass fibre. The company produces 86,000m²/yr of panels at its plant in Ambalmugal in Kochi.

India: Pierre-Andre de Chalendar, chairman and chief executive officer of Saint-Gobain, has inaugurated the company’s Jhagadia 30Mm² gypsum wallboard plant in Gujarat. The plant is the largest wallboard plant in the country. Saint-Gobain’s local subsidiary, Gyproc, operates three other plants in Haryana, Maharashtra and Karnataka.

Oman: A significant increase in the quantity of gypsum exported by Oman has helped the country to become the world’s leading exporter of gypsum. Shipments reached a record 6.32Mt during the first 10 months of 2017. Exports for 2017 are projected to top 7.30Mt, up from 5.65Mt a year earlier.

By contrast, the long-standing crude gypsum export leader Thailand has seen exports plummet in the wake of its decision to limit outflows of the commodity in favour of the south-east Asian nation’s thriving domestic gypsum and cement industries. Its exports are estimated to come to around 5Mt by the end of 2017, versus a record-setting 6.26Mt in 2016.

The rapid development of Oman as a gypsum export hub bodes well for the development of other mineral processing sectors in the country, according to Ramachandran, Director of USG Boral Zawawi Gypsum, one of Oman’s leading producers and exporters of gypsum.

“Considering that gypsum exports from the Sultanate were non-existent barely a decade ago, I think we have come a long way in a short time,” he said. “With improved cooperation and coordination among the exporters, suitably supervised by the Public Authority of Mining (PAM), the Sultanate can build on this landmark achievement and enhance non-oil export revenue growth from this promising economic industry.”

Ramachandran added that Oman’s large reserves and its geographic position serves it well to benefit from increasing gypsum consumption in the coming years. It is now the most important source of gypsum for at least 15 countries in Asia and Africa, including India, Vietnam, Bangladesh, Japan, Indonesia, Malaysia, South Africa, Kenya and Mozambique. By far the largest importer is India, which takes around 35% of the gypsum that Oman exports.

India: Thomas Paul, the operations director of USG Boral, has met with the chief minister of Andhra Pradesh, N, Chandrababu Naidu, to discuss building a plant in the state, according to the Hindu newspaper. Earlier in 2017 the wallboard producer said that it was building a 30Mm2/yr wallboard plant near Chennai in Tamil Nadu.