Gypsum industry news

China: Beijing New Building Materials Public Co Ltd (BNBM) has announced that it plans to invest US$58m to build three gypsum wallboard projects in China. BNBM, part of the massive state-controlled China National Building Material Co Ltd (CNBM) said that it will construct the plants to expand the domestic market for wallboard. In addition, the company will build a product development centre using a total investment of US$108m.

Romania: Siniat Romania has said that construction works on a Euro50m wallboard plant in Turceni in southwestern Romania will start in June 2013. The plant was originally scheduled to start construction in March 2013.

The project is entirely financed by Siniat's parent company, Belgium's Etex group. Production at the new plant is scheduled to start in March 2015. The new plant will have an initial wallboard capacity of 27Mm²/yr. Its capacity may be boosted to 50Mm² depending on market demand. Some 50-60% of its output will be exported to Balkan countries.

Siniat Romania exported some 35% of its wallboard output in 2012. The company turnover rose by 1.5% to Euro22.1m in 2012. Siniat added that its market share in Romania stood at 25% in 2012, when the local wallboard market contracted to 38Mm².

Looking forward the company plans to raise its market share on the local wallboard market, which is predicted to grow by 5% in 2013. Siniat Romania runs a wallboard plant in Bucharest.

Japan: Daiseki Eco. Solutions subsidiary Green Arrows Kyushu has opened a wallboard recycling plant in the suburbs of Fukuoka, Fukuoka Prefecture. The recycling plant will separate used and dismantled wallboard, collected from construction sites, into plaster powder and paper for sale to wallboard and paper manufacturers, respectively. The plant will begin with 15,000t/yr of processing capacity, which will be raised to 36,000t/yr.

Daiseki entered the wallboard-recycling business in 2009 through a subsidiary named Green Arrows Central, based in Tokai, Aichi Prefecture. Its Tokai plant currently recycles 30,000t/yr of used wallboard from the local area.

Indonesia: Saint-Gobain has announced that it will soon start building a 30Mm2/yr plasterboard plant near Jakarta. The project is estimated at Euro35m and it is the building materials manufacturer's first wallboard plant in Indonesia. It is intended to strengthen Saint-Gobain Gypsum's presence in Southeast Asia, where it currently operates four plants in Malaysia, Thailand and Vietnam.

US: United States Gypsum (USG) has applied for a permit to withdraw up to 2.11 million litres/day of water for a gypsum plant near Crystal River in Florida. However, company spokesman Robert Williams said that the plant is not planned in the immediate future.

USG's permit application is pending with the Southwest Florida Water Management District. The district has sent USG a letter seeking more information to make sure that the planned withdrawals won't cause salt-water intrusion or otherwise harm the groundwater.

In 2011 USG purchased 72 hectares near the Progress Energy Florida power complex north of Crystal River to warehouse synthetic gypsum that is created by scrubbers at the coal-burning plants. Progress, whose parent company is Duke Energy, has a contract to sell the gypsum to USG, which is planning to build a warehouse sometime in 2013 to store the product until it is shipped to a wallboard manufacturer.

"USG proposes to construct a state-of-the art facility that is projected to bring 130 new jobs to the area and will incorporate water conservation to the greatest extent feasible," the company's consultant, Progressive Water Resources, wrote in its application letter to the water district. The letter requests a 20-year permit and states it is still negotiating for easements to the well sites and a pipeline that would transport water from the well to the manufacturing centre.

Belarus: A Russian company is ready to invest Euro40m towards building a 20MM2/yr gypsum wallboard plant on the outskirts of Minsk, according to Belarus' Deputy Architecture and Construction Minister Dmitry Semenkevich. An existing plant at OJSC Belgips will be relocated to the new site in the town of Gatovo that will free up space within Minsk. The new plant is expected to reduce energy consumption by 25%.

US: National Gypsum and Recycled Energy Development (RED) has announced the opening of a combined heat and power (CHP) project at National Gypsum's Burlington, New Jersey, facility. The project produces approximately 3.4MW of electricity and delivers more than 30MMBtu/hr of thermal energy, resulting in an overall efficiency of greater than 90%.

"CHP is benefitting our company's bottom line," said John Corsi, vice president of Manufacturing Operations and Engineering at National Gypsum. "This facility allows National Gypsum to further strengthen our competitiveness, increase our reliability, as well as improve our environmental stewardship."

RED's cogeneration system provides power and thermal energy to National Gypsum's wallboard production facility, reducing its costs, energy-intensity, and greenhouse-gas emissions. The system captures excess heat from the gas turbine's combustion and uses it within the board dryer to dry wallboard.

The project benefitted from a US$1.3m competitive grant administered by New Jersey's Economic Development Authority and Board of Public Utilities.

Russia: Mordovcement has announced that its Euro87m gypsum plant, in the federal region of Mordovia, will be operational by the end of 2012. Doing business as LLC Magma, the Russian cement producer's new plant has four production lines. Its gypsum wallboard line has a capacity of 30Mm2/yr. Its gypsum partition block line has a capacity of 560,000m2/yr. Its gypsum construction block line has a capacity of 100,000t/yr. Its fourth line produces gypsum binder for dry construction mixes at a capacity of 90,000t/yr.

Romania: Siniat Romania plans to start building a gypsum board factory in the southwestern town of Turceni in March 2013.

"We reached an agreement with the Turceni energy complex, which will provide the raw materials for the plant, and this is the reason we considered this investment," said Siniat Romania director general Marc-Andre Fritsche.

Belgium's Etex group, which controls Siniat Romania, will finance the plant's construction. The investment is estimated at tens of millions of Euros. The plant is scheduled to start operations from the beginning of 2015.

Siniat Romania, formerly Lafarge Arcom Gips, reported a turnover of Euro22.6m in 2011 and projects a slight increase for 2012. Siniat runs a gypsum board plant in Bucharest and a plant for plasters and coatings in the northwestern county of Cluj. Currently 35% of its total output is exported.

Bulgaria: Bulgarian building materials maker Gips has launched a Euro8m factory for the calcination of natural gypsum in the north-western province of Vidin. Company officials announced that the new factory has a capacity of 80,000t/yr and has improved energy efficiency by 38% compared to the old factory.

Bulgarian construction company Montagengineering built the plant and the equipment was supplied by Germany's Claudius Peters Projects. The project was co-financed with Euro1.8m from the European Union funded operational program 'Competitiveness' while Gips provided the remainder from own funds.

Gips, Bulgaria's sole producer of natural gypsum, was set up in 1965. It intends to boost its exports, as it currently sells some 90% of its output on the domestic market according to its executive director Plamen Vassilev. The company currently exports to Serbia and is considering entering the Romanian market. The new factory and the company's nearby gypsum mine employ a total of 224 people.