Gypsum industry news

Canada: Red Moon Resources has loaded its first shipment from its Ace gypsum mine in western Newfoundland. The company is working with Vinland Materials, a related company, to undertake contract mining operations and secure sales agreements for gypsum and anhydrite. A deep-water port connected by a haulage road is located approximately 9km from the mine. The site covers approximately 11.79 hectares and has the potential for a 10 year mining life at an average production rate of 350,000t/yr.

US: Data from the US Geological Survey (USGS) shows that consumption of calcined gypsum rose by 2.95% year-on-year to 8.38Mt in the first half of 2018 from 8.14Mt in the same period in 2017. Production rose by 3.05% to 8.44Mt from 8.19Mt. However, consumption of all gypsum fell by 1.47% to 20.1Mt from 20.1Mt with a decrease in mined gypsum and an increase in imported gypsum. Calcined gypsum used for board products rose by 2.94% to 10.5Mt and the total supply of board products rose by 3.11% to 1.17Bnm².

Tanzania: Knauf Gypsum Tanzania is set to benefit from a new connection to the Madimba natural gas pipeline as part of a project by the Tanzania Petroleum Development Corporation (TPDC). The project plans to connect local industries in the Mkurunga area, south of Dar es Salaam, to the pipeline, according to the Citizen newspaper. Knauf Gypsum Tanzania and Lodhia Steel Industries have agreed to be connected soon after the installation of electricity is completed.

Georgious Zachopoulos, the managing director of Knauf Gypsum Tanzania, said that he expects the plant to save at least US$3m by switching to natural gas from coal. At present the unit sources coal from the Iringa region. Moving to natural gas is also expected to increase the lifetime of the machines at the plant and reduce its emissions. The plant expects to start using natural has by the end of 2019.

Australia: Australia’s competition watchdog is investigating Knauf”s proposed US$7bn takeover of Boral’s US-based joint venture partner USG for potential breach of its merger rules. The Boral-USG joint venture is the biggest gypsum wallboard supplier in Australia, followed by CSR. Knauf is third largest, meaning that the takeover would combine the number three and number one providers in Australia.

Boral CEO Mike Kane said that he had formally served a notice of default to Knauf, triggering an automatic review of the value of the joint venture. When the valuation is completed Boral will then decide whether to exercise its right of first refusal over the Asian and Australian joint venture operations. This is expected to be finalised during October 2018.

Australia: USG Boral’s earnings have been hit by competition in Indonesia, Thailand and Vietnam, higher input costs including paper and a one-off cost. Earnings before interest, taxation, depreciation and amortisation (EBTIDA) were negatively affected by a one-off cost of US$8m associated with a three-month closure of the port of Thevenard in South Australia and an unfavourable operational reserve adjustment in India. Its EBITDA fell by 6% year-on-year to US$196m in the financial year to 30 June 2018 from US$207m in the same period in 2017.

However, despite this its sales revenue rose by 7% to US$1.15bn from US$1.08bn. This was attributed to continued adoption of its Sheetrock products and technical board in Australia, Korea, China and Thailand. Overall board volumes increased by 3% year-on-year and technical board, which represents 20% of volumes, grew by 20%. Gypsum wallboard volumes grew in Australia and China, and ‘strong’ price gains were achieved in South Korea and China.

“This long-term growth business has delivered impressive and uninterrupted year on year growth since the formation of the joint-venture in 2014, with FY2018 being a consolidation year. Australia, Korea and China delivered strong top line growth in FY2018, offsetting pressures in countries such as Indonesia, Thailand and Vietnam and some unexpected one-off cost impacts,” said chief executive officer and managing director Mike Kane. He added that the company is currently considering an expanded joint-venture with Germany’s Knauf in relation to its proposed acquisition of USG. However, Boral is also considering a return to 100% Boral ownership.