Gypsum industry news

Oman: A significant increase in the quantity of gypsum exported by Oman has helped the country to become the world’s leading exporter of gypsum. Shipments reached a record 6.32Mt during the first 10 months of 2017. Exports for 2017 are projected to top 7.30Mt, up from 5.65Mt a year earlier.

By contrast, the long-standing crude gypsum export leader Thailand has seen exports plummet in the wake of its decision to limit outflows of the commodity in favour of the south-east Asian nation’s thriving domestic gypsum and cement industries. Its exports are estimated to come to around 5Mt by the end of 2017, versus a record-setting 6.26Mt in 2016.

The rapid development of Oman as a gypsum export hub bodes well for the development of other mineral processing sectors in the country, according to Ramachandran, Director of USG Boral Zawawi Gypsum, one of Oman’s leading producers and exporters of gypsum.

“Considering that gypsum exports from the Sultanate were non-existent barely a decade ago, I think we have come a long way in a short time,” he said. “With improved cooperation and coordination among the exporters, suitably supervised by the Public Authority of Mining (PAM), the Sultanate can build on this landmark achievement and enhance non-oil export revenue growth from this promising economic industry.”

Ramachandran added that Oman’s large reserves and its geographic position serves it well to benefit from increasing gypsum consumption in the coming years. It is now the most important source of gypsum for at least 15 countries in Asia and Africa, including India, Vietnam, Bangladesh, Japan, Indonesia, Malaysia, South Africa, Kenya and Mozambique. By far the largest importer is India, which takes around 35% of the gypsum that Oman exports.

Russia: The gypsum wallboard market is expected be 250Mm² in 2017, according to the Stroitelnaya Informazia agency. The market has fallen by 20% since 2013 due to a fall in demand. Consumption has since stabilised and the market is estimated to fall by up to 2% in 2017.

South Korea: Wacker Chemie has broken ground on a new expansion project at its Ulsan plant. The group is building a new spray dryer for dispersible polymer powders at the unit, which will have a total capacity of 80,000t/yr. It is also constructing an additional reactor for dispersions based on vinyl acetate-ethylene copolymer (VAE), which are needed as the raw material for the spray dryer to produce dispersible polymer powders. Wacker says that the Ulsan’s plant complex, which covers the entire production chain from VAE dispersions to dispersible polymer powders, will be one of the largest of its kind in the world. Investments will total around Euro60m and production is scheduled to start in the first quarter of 2019.

The expansion is intended to meet growing demand for its binder products in the construction industries in South Korea and Southeast Asia. Wacker dispersions and dispersible polymer powders are used in a variety of construction industry applications including modifying gypsum plasters and fillers.

Germany: Australia’s James Hardie is to buy Fermacell for Euro473m. The Australian company has entered into a definitive agreement to buy XI (DL) Holdings and its subsidiaries, including the gypsum fibreboard producer. The deal is expected to close in the first quarter 2018.

“Fermacell’s market position, go-to-market strategy and strong management team will enable us to scale and accelerate our European business, which has long been a strategic goal. Fermacell will diversify our geographic, product and end-market portfolio, complementing our strong positions in North America and Australasia, and will create significant growth opportunities and drive long-term value for customers, employees and shareholders,” said Louis Gries, chief executive officer (EO) of James Hardie.

Jack Truong, President, International Operations of James Hardie, added that Fermacell’s ‘broad’ European footprint and capabilities were expected to ‘accelerate’ his company’s fibre cement business growth in Europe. James Hardie is also ‘excited’ about the future growth opportunities of Fermacell’s core business in regions such as the UK, France, and Scandinavia.

Australia: The Construction, Forestry, Mining and Energy Union (CFMEU) has claimed that workers at Knauf’s Bundaberg wallboard plant have been bullied and intimidated over safety issues. The CFMEU has released information that claims that Workplace Health and Safety Queensland has hit the plant with eight safety improvement notices since it opened in late August 2017.

The CFMEU’s divisional branch assistant secretary Jade Ingham said said that workers had been greeted with a hostile response when they attempted to take their safety concerns higher. “These workers have been bullied and intimidated for raising concerns about the safety and wellbeing of them and their workmates,” she said. “To have a brand new state-of-the-art factory like this have eight safety improvement notices cast upon it in the first two months of being open is a disgrace.”

Knauf Plasterboard Operations Director Sean Wareham confirmed that the factory had received eight work improvement notices but that ‘none of the items found were deemed to warrant the issue of an infringement notice.’ He said that, throughout its commissioning, the company had maintained its goal to ensure that all factory, engineering, safety practices and legal compliance requirements were adhered to.
“WorkSafe Queensland was invited to attend the Bundaberg site yesterday and determined six of the eight improvement notices have been closed out,” he said. “Of the two remaining notices, one is complete, awaiting official close out, and the other is on track to be completed ahead of time.”
Wareham said as part of Knauf’s commitment to providing a safe place to work, the company actively encouraged employees to raise safety matters, took any improvement recommendations extremely seriously and continued to work closely with its employees and WorkSafe Queensland.